User’s Manual YFGW410 Field Wireless Management Station IM 01W02D01-01EN IM 01W02D01-01EN 2nd Edition
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Toc-1 YFGW410 Field Wireless Management Station IM 01W02D01-01EN 2nd Edition CONTENTS Introduction...............................................................................................................i Safety Precautions...................................................................................................ii Documentation Conventions.................................................................................iii Information of User’s Manual Revision...............................
Toc-2 Part B YFGW410 Product Description B1. Introduction..............................................................................................B1-1 B2. YFGW410 Function Outline....................................................................B2-1 B3. B4. B2.1 System Manager............................................................................................. B2-1 B2.2 Security Manager............................................................................................
Toc-3 Part C Installation C1. Installation Environment........................................................................C1-1 C2. Power Supply and Grounding...............................................................C2-1 C3. C4. C5. C2.1 Power Supply.................................................................................................. C2-1 C2.2 Grounding........................................................................................................ C2-2 Mounting......
Toc-4 Part D System Construction D1. Engineering Procedures........................................................................D1-1 D2. Tools to be Used for the Engineering....................................................D2-1 D3. D4. D2.1 Overview of the Tools..................................................................................... D2-1 D2.2 Using the Field Wireless Management Console......................................... D2-2 D2.2.1 System Requirements......................
Toc-5 Part E Operation and Maintenance E1. Routine Maintenance..............................................................................E1-1 E1.1 E2. Routine Maintenance.......................................................................................E1-1 E1.1.1 Operation Status of Wireless System...............................................E1-1 E1.1.2 YFGW410 Maintenance...................................................................E1-1 E1.2 Handling a Device in the Abnormal Status.
Toc-6 Part F Troubleshooting F1. Field Wireless System............................................................................ F1-1 F2. YFGW410.................................................................................................. F2-1 F2.1 Status Information...........................................................................................F2-1 F2.2 Status Indicators and Actions........................................................................
Toc-7 Part G Specifications G1. G2. YFGW410................................................................................................. G1-1 G1.1 Standard Specification................................................................................... G1-1 G1.2 Model and Suffix Codes................................................................................. G1-3 G1.3 External Dimensions......................................................................................
i Introduction This document describes the YFGW410 Field Wireless Management Station (hereafter simply refered to as YFGW410), which is a core component of the field wireless system that based on ISA100.11a, the wireless communication standard for industrial automation specified by the International Society of Automation (ISA).
ii Safety Precautions IMPORTANT Be sure to read the safety precautions for this product described in “Read Me First (IM 01W02D01-11EN)”. n Transportation of products containing lithium batteries: This product contains lithium batteries. Primary lithium batteries are subject to transportation regulations by the U.S.
iii Documentation Conventions n Typographical Convention The following typographical conventions are used throughout the manuals: l Conventions commonly used throughout manuals Character string to be entered The characters to be entered are shown in one-byte characters as follows: Example: FIC100.SV=50.0 “” mark Indicates a space between character strings to be entered.
iv Information of User’s Manual Revision Material Name Material Number : : YFGW410 Field Wireless Management Station IM 01W02D01-01EN Edition 1st Date August 2012 2nd February 2013 Page Part A B3-2, C4-8 D3-15 D4-29, D4-31 G1-1, G1-3 G2-1, G2-2 G2-5 G2-6 G3-1 Revised Item New Issue Revise descriptions about a number of connectable devices, and typography. Change a number of connectable devices. Add description about RS-485. Revised descriptions about HoppingPattern.
A1-1 Part A Outline of Field Wireless System Configuration The YFGW410, the YFGW510 Field Wireless Access Point (hereafter simply refered to as YFGW510), the YFGW610 Field Wireless Media Converter (hereafter simply refered to as YFGW610) and field wireless devices are used to build an industrial wireless network that based on to ISA100.11a, the wireless communication standard for industrial automation specified by the International Society of Automation (ISA).
A1-2 Up to 20 field wireless subnets can be connected to the YFGW410. Any of the three types of field wireless backbone can be selected for between YFGW410 and YFGW510. • The metal network composed of the YFGW510 (100BASE-TX model), shown in Figure A1-1 • The optical fiber network shown in Figure A1-2, composed of the YFGW610 connected to the YFGW410, uses the YFGW510 (100BASE-FX model) for signal transmission via optical fiber cables.
A1-3 Host system Field Wireless Management Station (YFGW410) Field Wireless Management Console Field Wireless Media Converter (YFGW610) Optical network Field wireless network (ISA100.11a) Field Wireless Access Point (YFGW510) Field wireless device FA0102.ai Figure A1-2 Minimum system configuration example (The field wireless backbone using optical network) In this configuration, YFGW610 and YFGW510 are connected through optical network cables.
A1-4 Host system Field Wireless Management Station (YFGW410) Field Wireless Management Console Subnet A Subnet B Wireless LAN access point (other manufactures) Wireless LAN access point (other manufactures) Wireless LAN Field wireless network (ISA100.11a) Wireless LAN Field Wireless Access Point (YFGW510) Field wireless device Field wireless network (ISA100.11a) Field Wireless Access Point (YFGW510) Field wireless device FA0103.
A2-1 A2. Minimum System Configuration with Redundant Field Wireless Network Host system Field Wireless Management Station (YFGW410) Field Wireless Management Console Subnet A Field Wireless Access Point (YFGW510) Field Wireless Access Point (YFGW510) Field wireless network (ISA100.11a) Field wireless device FA0201.
A3-1 A3. YFGW410 in Redundant Configuration HIS HIS/ENG PRM "Field wireless management PC - Field Wireless Management Console" Control network (Ethernet) Ethernet FCS ALE111×2 L2SW NTP server L3SW L2SW Cable for Redundancy Field Wireless Management Station (YFGW410) Subnet A Field Wireless Access Point (YFGW510) Field Wireless Access Point (YFGW510) Field wireless network (ISA100.11a) Field wireless device FA0301.
A3-2 IMPORTANT When CENTUM VP is used with YFGW410 in redundant configuration, CENTUM VP R5.02.00 or higher is required. For details, see the Communication with Subsystems Using FIO user’s manual (IM 33K03L20-50E).
A4-1 A4.
A4-2 In the redundant YFGW410, need to connect the system to the YFGW510 using following method: • Direct connection between YFGW410 and YFGW510 (shown in Figure A3-1) • A single L2SW is installed for each backbone device. The L2SW have to connect as a loop. (shown in Figure A4-1). For the recommended L2SWs whose operations have been proven on the field wireless backbone system, see Section G2.7 Recommended Device List.
B1-1 Part B YFGW410 Product Description B1. Introduction This chapter outlines the functions and hardware configuration of the YFGW410. YFGW410 is a core device in the field wireless network, and it is used for configuration and management of a field wireless network and for data transfer to the host system. A single YFGW410 is always required for the field wireless network, and two YFGW410s are required for redundacy system.
B2-1 B2. YFGW410 Function Outline The following outlines the YFGW410 functions. YFGW410 has the System Manager, Security Manager, and Gateway functions. Also, this device has the switching hub functions to connect the host system, PC to operate Field Wireless Management Console and other applications. B2.
B2-2 IMPORTANT Writing to the Holding Register of Modbus by CENTUM VP requires R5.02.00 or higher. For details, see the Communication with Subsystems Using FIO user’s manual (IM 33K03L20-50E). B2.4 Wireless Network Configuration and Management Functions and Others The YFGW410 has the software tools for configuration and management of field wireless network on the Web page of this device.
B3-1 B3. Structure and Parts of YFGW410 B3.1 Front View RS-485 connector Power supply connector Status indicator LED Reset switch Shutdown switch Maintenance interface Serial port Field network interface 1 Field network interface 2 Field network interface 3 Synchronization connector Field wireless backbone interface 1 Field wireless backbone interface 2 Field wireless backbone interface 3 Field wireless backbone interface 4 FB0301.
B3.3 B3-2 Side and Rear Views Name plate DIN rail mounting bracket Right side Rear Left side FB0303.ai Figure B3-3 YFGW410 side and rear views B3.4 RS-485 Configuration Switches Switch number SW602 SW604 RS-485 configuration switches SW603 Top cover SW605 Circuit board FB0304.
B3-3 B3.5 Outline of Component Functions Table B3-1 Outline of the YFGW410 component functions Name RS-485 connector RS-485 configuration switches Status indicator LED Function Connects to the host system that uses Modbus/RTU communication. Configures connection type to the host system (4-wire / 2-wire) A combination of three RDY, SYN, and ACTIVE LEDs indicates the YFGW410 operation status. Reset switch Resets the YFGW410.
B4-1 B4. Checking the Product When you receive the product, please check the contents. Check that the product specifications match your order, that all parts are included, and that there is no damage, stains, or other problems. RS-485 connector Power supply connector DVD-ROM Read Me First YFGW410 Terminator or Cable for Redundancy FB0401.
C1-1 Part C Installation This part describes the installation of the YFGW410. Follow the steps below to use of the product. 1. YFGW410 installation 2. Power, ground, and signal cable connection C1. Installation Environment The system must be installed in an appropriate environment to ensure stable system operation. The following defines the detailed specifications of the YFGW410 installation environment.
C1-2 IMPORTANT • The temperature specification during operation indicates the criterion of the temperature at the air intake of the bottom portion of modules. Do not block ventilation holes, as it may hinder the air-cooling capabilities of the body. When installing YFGW410 in a cabinet, note that the temperature specification is not in respect to the ambient temperature of the cabinet. Provide cooling fans in the cabinet if needed.
C1-3 n Radio Device Noise to YFGW410 The following shows general requirements when using a radio device such as transceivers; however, as a general rule, close the cabinet door when using a radio device: • Transceivers that have 3 W of output power or less should be at least 1 m away. Transceivers that have 10 W of output power or less should be at least 2 m away.
C2-1 C2. Power Supply and Grounding An appropriate power supply is necessary for the stable operation of YFGW410. C2.1 Power Supply Connect the power source to the spring terminal block located on the top of YFGW410. SEE ALSO For power supply and current consumption of the YFGW410, also see GS 01W02D01-01EN n Inrush current When starting up, inrush current may run into the device.
C2.2 C2-2 Grounding Appropriate grounding is necessary for the stable operation of YFGW410. Class D grounding (the third class grounding) with the ground resistance of 100 ohms or less is necessary. To connect the ground cable to YFGW410 directly, use the frame ground (FG) terminal on the top side of the mainbody. SEE ALSO For grounding of the YFGW410, see Section C4.3 Grounding.
C3-1 C3. Mounting YFGW410 can be mounted on the DIN rails, and it is usually mounted on the panel or wall in the cabinet. No other type of mounting is allowed. C3.1 Mounting Direction YFGW410 is designed to be cooled by natural air. Install an YFGW410 so that the ventilation air flows upward from its bottom to top as shown below. Mount in the correct direction. Up Air flow Air flow Down FC0301.
C3.2 C3-2 Mounting to DIN Rails First, install the DIN rails on the panel or the cabinet wall. Secure the DIN rails by tightening the appropriate number of screws. Be careful that the rails do not get bent or deformed due to the weight of the YFGW410 or cable tension. To securely ground YFGW410, insert an insulation bushing between the DIN rails and mounting panel and tighten the screws. Insulate the DIN rails from the metal surface of the mounting panel.
C3.3 C3-3 Installation of the YFGW410 1. Loosen the screws at both sides of the DIN rail mounting bracket (located on the rear panel of the YFGW410), by rotating these screws in the reverse direction from the “Lock” position. The screws do not drop even when fully loosened. 2. As shown in Figure C3-3, hook the top edge of the DIN rail mounting bracket onto the top of the DIN rail, and return the YFGW410 back to the horizontal position.
C3-4 FC0304.ai Figure C3-4 Mounting example FC0305.
C4-1 C4. Wiring This chapter explains the power, grounding, and communication cable connection to the YFGW410. C4.1 Terminals and Communication Ports Connection The YFGW410 has spring terminals to connect the power supply cable and serial communication cables. Use the screw to connect the ground terminal with a ring-type crimp to the frame ground.
C4.2 C4-2 Power Supply Cable Connection The YFGW410 has a 4-pin power supply connector (with a spring terminal; Phoenix Contact’s FKC 2.5/4-STF) and the socket on the mainbody. The spring terminal base is secured by two screws at both ends. To separate the terminal from the socket, loosening these screws.
C4-3 To disconnect the power supply cable from the spring terminal, push down the orange areas around the cable inlet and pull out the power supply cable from the socket. FC0403.
C4-4 l Wiring to spring terminals:1 (without sleeve) - When using a solid conductor, strip the insulated cover and connect it. Cable Strip the solid conductor by 10 mm. - When using a stranded conductor, strip the insulated cover and twist and connect it. Core Length of exposed wire Strip the stranded conductor for 10 mm. Never solder the stranded conductor when connecting cables. FC0404.
C4-5 Table C4-1 List of power cables Section area (mm2) 0.25 0.34 Cable AWG 24 22 0.5 20 0.75 20 1.0 18 1.5 16 2.5 14 Strip length (mm) 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 Dimensions (mm) I1 I2 10.5 10.5 12.5 12.0 14.0 16.0 12.0 14.0 16.0 12.0 14.0 16.0 12.0 14.0 18.0 14.0 16.0 6.0 6.0 8.0 6.0 8.0 10.0 6.0 8.0 10.0 6.0 8.0 10.0 6.0 8.0 10.0 8.0 10.0 d1 S1 d2 0.8 0.8 0.8 1.1 1.1 1.1 1.3 1.3 1.3 1.5 1.5 1.5 1.8 1.8 1.8 2.3 2.3 0.15 0.15 0.15 0.15 0.15 0.
C4.3 C4-6 Grounding Appropriate grounding is necessary for the stable operation of YFGW410. The YFGW410 has two ground terminals: the frame ground (FG) terminal secured by the M4 screw at the side of power supply connector (on the top side of the mainbody), and the ground terminal at the power supply spring terminal. Connect the ground cable from the frame ground (FG) terminal to the ground. Connect the cable shield or others to the power supply spring terminal.
C4-7 FC0407.
C4-8 l Applicable cables Insulated cables for industrial equipment such as; • 600V polyvinyl chloride insulated wires (IV); JIS C3307 • Polyvinyl chloride insulated wires for electrical apparatus (KIV); JIS C3316 • 600V grade heat-resistant polyvinyl chloride insulated wires (HIV); JIS C3317 • Heatproof vinyl insulated wires VW-1 (UL1015/UL1007) l Wire Size Core: AWG14 to 13 (2 mm2 to 2.
C4-9 cation cables, use shielded twisted pair cables (cables for RS-422/RS-485 communication are recommended). IMPORTANT All RS-485 configuration switches are set to OFF by default. When connecting cables to the RS485 connector, set RS-485 configuration switches to fit actual connection before power on.
C4-10 Table C4-2 Modbus/RTU Communication Parameters of YFGW410 Item Description Note Serial Communication Boat rate: 38.4kbps Parity: Even Stop bit: 1 bit Fixed values Modbus/RTU Modbus Slave Modbus/RTU Address: 1 Configure the host system as Modbus Master. Modbus/RTU address of the host system should be except 1. IMPORTANT Modbus/RTU supports to access up to 125 words at once.
C5-1 C5.
D1-1 Part D System Construction This part describes the flow and work content of the engineering in order to construct a Field Wireless System. D1.
D1-2 n (1): Provisioning and Setting of the Field Wireless Device Provisioning is configuration of the required information into a field wireless device in order to integrate it with the field wireless network. This task is necessary in order to prevent third parties from making improper connections to the field wireless network through methods such as tampering or spoofing.
D1-3 n (3): Engineering of the Host System This task is the engineering of the host (control/monitoring) system by the system engineer. The task targets system applications for which process data can be read/written using Modbus, as well as applications for which the process values and parameters of the field wireless device can be read/written using the ISA100.11a protocol. Some examples of target applications are shown below.
D2-1 D2. Tools to be Used for the Engineering In Figure D1-1 Engineering Flow for Wireless System Construction, the tools described in this User’s Manual are shown in parentheses alongside the tasks. This chapter describes the following tools included in Figure D1-1. D2.
D2-2 n Field wireless access point setup tool The field wireless access point setup tool makes the settings that YFGW510 requires in order to be integrated with the field wireless network (device tag and password). This tool is a Windows PC application that is provided with YFGW510. In the case of the wireless LAN option, it is also used to set parameters related to wireless LAN (SSID, network key, etc.).
D2.2.1 D2-3 System Requirements PC environment Item Recommended system requirements CPU Intel Core 2 Duo 2.
D2-4 IMPORTANT When launching YFGW410, if nothing is connected to field network interface 1, or if the connected device is not running, YFGW410 may detect an error and may not launch properly. IMPORTANT The network should be configured that the PC which executes the Field Wireless Management Console can access to YFGW410 through a field network interface, during an operational state.
D2-5 FD0201.ai Figure D2-1 Field Wireless Management Console launch window This window has two buttons: [Configurator] and [Monitor]. • [Configurator] • [Monitor] For constructing the field wireless network For monitoring the running status of the field wireless network IMPORTANT The Field Wireless Management Console becomes usable about one minute after the RDY LED, which shows the running status of YFGW410, turns green.
D2-6 IMPORTANT It may be necessary to change the security settings of Internet Explorer. To change the security level, follow the instructions on the window that is displayed. The following security alerts may appear on the window. When this window is displayed, click the [Run] button. FD0203.ai When the application is successfully launched, the window shown in Figure D2-2 is displayed. FD0204.
D2-7 Three types of user authority are provided, with the following functions available for each type of user.
D2-8 IMPORTANT When access control is enabled for the Field Wireless Management Console, the following error is displayed in a dialog if an attempt is made to launch Configurator or Monitor from an unpermitted IP Address:“Communication Error: Failed to send or receive data.” For details of access control, see Sub-section D3.2.1 YFGW410 Settings.
D2-9 Launching Monitor In the Field Wireless Management Console launch window, click the [Monitor] button to go to the Login window, then enter a User Name and Password. After you have successfully logged in, the following window is displayed. For the types of user authority and operable functions for each type, see “Logging in” for details. FD0206.
D3-1 D3. Constructing a Field Wireless System This chapter describes the procedure to construct a Field Wireless System. Before starting, finish provisioning all field wireless devices that will join the field wireless network and prepare a provisioning information file. For details about the provisioning procedure, see the FieldMate User‘s Manual (IM 01R01A01-01E). D3.
D3-2 D3.2 Detail of Configuration This section describes the setting operation items and the procedure to configure a field wireless network using the Configurator of the Field Wireless Management Console. D3.2.
D3-3 n Network Interface (when set for single operation) When [Interfaces] is selected in the menu tree of the Configurator, the following four tabs are displayed in the main window: [Field Wireless Backbone], [Field Network 1], [Field Network 2], and [Field Network 3]. IMPORTANT When the setting information of these tabs is edited, all backbone devices must be restarted when the setting information is downloaded.
D3-4 IMPORTANT The following addresses are used internally by the YFGW410: the IP addresses shown in the chart above + 1. It is necessary to set IP Address settings such that there is no overlap with other devices. l Field Network1 When the YFGW410 is set for single operation and the [Field Network1] tab is selected, the tab shown in Figure D3-2 appears in the main window. FD0302.
D3-5 IMPORTANT Always connect the host system to Field Network1. l Field Network2/3 When you are using only one network when connecting the YFGW410 to the host system, always connect to Field Network1. When you must separate the network of the host system, use Field Network2, Field Network3, or both.
D3-6 When the YFGW410 is set for single operation and the [Field Network3] tab is selected, a window similar to Figure D3-3 appears. The settings are the same as those for Field Network2. Configure the settings as necessary. Default settings are shown below. Item Description Default setting Enable F3 Port Enable Field Network3 Check box cleared (disabled) IP Address IP address of Field Network3 192.168.2.
D3-7 At this tab, select the acquisition method for the IP address of the Field Wireless Backbone Network in the YFGW410 and set the IP address and subnet mask settings. With the default settings, the [Enable Automatic Backbone IP Address allocation] check box is selected and the default settings shown below are automatically allocated.
D3-8 The IP address, subnet mask, default gateway address of Field Network1 are configured here. The [Default Gateway Address] specifies the IP address for routers when they are connected and connecting to systems on different network segment (Plant Resource Manager(PRM), etc.) When a router is not used, we recommend setting the same address as the [Virtual IP Address]. Default settings are shown below. Make changes as necessary.
D3-9 At this tab, configure the [Enable F2 Port], [IP Address] and [Subnet Mask] settings. When the [Enable F2 Port] check box is selected, the [IP Address] and [Subnet Mask] items can be configured. Default settings are shown below. Make changes as necessary. Item Description Default setting Enable F2 Port Enable Field Network2 Check box cleared (disabled) Virtual IP Address Virtual IP address of Field Network 2 connecting from the host system 192.
D3-10 n Access Control Lists When [Access Control Lists] is clicked in the menu tree of the Configurator, the tab shown in Figure D3-7 opens in the main window. FD0307.ai Figure D3-7 Access Control List Tab In the access control list, IP address and subnet mask information of host systems (PCs running applications, recording instruments, DCS I/O cards, etc.
D3-11 When the [Add] button is clicked, the window shown in Figure D3-8 appears. FD0308.ai Figure D3-8 Access Control List Registration Window Two settings are available for the access control list setting: [IP Address] to configure the IP address, and [Network] to configure an individual network. In the window, select the button of the desired setting. The default setting is [IP Address].
D3-12 When the [Edit] button is clicked, the information of the device selected in the access control list is displayed in the window shown in Figure D3-8. Make the necessary changes or corrections. Button name Operation OK If there are no errors in the information entered, the information in the access control list is changed.
D3-13 FD0311.ai Figure D3-11 Time Source Selection Tab The default setting for the time source is [Don’t Use Time Server]. To connect to an NTP server and synchronize time, select [Use general purpose NTP server for message timestamp]. When this option is selected, the IP address of the time server of the selected item can be entered manually. The default setting is the following address. IP Address: 192.168.0.
D3.2.2 D3-14 Operation Mode The Field Wireless System supports one operation mode (Expert Mode) only. When [Operation Mode] is selected in the menu tree in the left pane of the Configurator, the tab shown in Figure D3-12 appears in the main window. FD0312.ai Figure D3-12 Operation Mode Tab At this tab, [Expert Mode] is selected. No operations can be performed at this tab. D3.2.
D3-15 FD0313.ai Figure D3-13 Hopping Pattern Setting Tab At the bottom of the main window, select the wireless channels to be used to automatically generate a hopping pattern. At the top of the main window, configure the [Channels for advertisements] setting. Channels for advertisements are wireless channels to add the new wireless devices to the field wireless network. Generally, the default channels do not need to be changed.
D3-16 Configuration Hopping Patterns Field wireless subnets Note 1 Max. 8 Max. 20 default 4 Max. 2 Max. 5 *1, *2 *1 *2 If selecting 1 Hopping Pattern, more than 10 Enable Channels are required. If selecting 4 Hopping Patterns, more than 15 Enable Channels are required, and all Enable Channels should be same for each Hopping Pattern. IMPORTANT When the setting.
D3-17 FD0314.ai Figure D3-14 Field wireless channels and wireless LAN channels window Usable wireless channels are regulated by national radio standards. With field wireless, 16 channels between 11 and 26 can be used. However, the default setting is FCC (US), which removes channel 26 because it cannot be used. The 15 channels between channel 11 and 25 that are permitted in most countries are selected.
D3-18 FD0316.ai Figure D3-16 Optimization Calculation Result Window This window shows the results of optimization for each pattern and indicates whether all patterns were optimized successfully. Button name Operation Accept This button appears when all patterns were successfully optimized. When this button is clicked, the window switches from the Optimized results window to the Hopping Pattern tab, and the [Optimization] check boxes are cleared.
D3.2.4 D3-19 Field Wireless Networks When [Field Wireless Networks] is selected in the menu tree of the Configurator, the tab shown in Figure D3-17 appears in the main window. FD0317.ai Figure D3-17 Field Wireless Network Setting Tab At this tab, configure the settings of the field wireless subnets connected under the YFGW410. The default setting is to register a field wireless subnet with a Network ID of 100.
• D3-20 Add a field wireless subnet When the [Add] button is clicked, the window shown in Figure D3-18 appears. FD0318.ai Figure D3-18 Add Field Wireless Subnet Window When the [Network ID] field is entered and the [OK] button is clicked, it is added to the list in the main window and under [Field Wireless Networks] in the menu tree. The Network ID setting range is a decimal number between 2 and 65535.
D3-21 n Field Wiress Subnet Settings (Network ID:100) When [Network ID:100] (when the default Network ID setting) is selected under [Field Wireless Networks] in the menu tree of the Configurator, the [Network Information], [Backbone Routers], and [Field Devices] tabs appear in the main window. l Field Wiress Subnet Information (Network Information) When the [Network Information] tab is selected, the tab shown in Figure D3-20 appears. FD0320.
D3-22 l Backbone Routers When the [Backbone Routers] tab is selected, the tab displayed in Figure D3-21 appears. FD0321.ai Figure D3-21 Backbone Router Tab (Initial Condition) At this tab, register Field Wireless Access Point that comprise the field wireless subnet. Button functions Button name Add Edit Delete Function Add YFGW510. The window shown in Figure D3-22 appears. Edit registered information of selected YFGW510.
D3-23 When the [Add] button is clicked, the window shown in Figure D3-22 appears. FD0322.ai Figure D3-22 Backbone Router Settings Window Item Network ID Device Tag Model Duocast ID IP Address Use Factory Default Password Password Description Automatically displays the ID of the field wireless subnet. Enter the Device Tag configured by the field wireless access point setup tool.
D3-24 After the settings and changes are complete and the [OK] button is clicked, the information of the Backbone Router Settings window is added to the setting chart of the main window. When the [Cancel] button is clicked, the information at the Backbone Router Settings window is discarded.
D3-25 In the example shown in Figure D3-24, 2 YFGW510s in the Network ID:100 field wireless subnet have a Duocast setting and are registered to use the default password. FD0324.ai Figure D3-24 Backbone Routers Registration Example l Field Devices When the [Field Devices] tab is selected, the tab shown in Figure D3-25 appears. In the default status, the chart does not contain any registered items. FD0325.
D3-26 At this tab, register field wireless devices to be allocated under the field wireless backbone. When registering a field wireless device, perform device provisioning in advance as described in Chapter D1. Engineering Procedures and create a provisioning file. By importing this file, field wireless devices can be added and registered with the device registration list. Field wireless devices are registered as IO devices.
D3-27 Registering from a provisioning file When the [Import Provisioning File] button is clicked, the window shown in Figure D3-26 appears. FD0326.ai Figure D3-26 Open Provisionng File Window In this window, select the provisioning file (the file extension is .ypif) that includes the information of field wireless devices to be registered to import it. For file names, half-byte alphanumeric characters and non-alphabetic characters are recommended.
D3-28 FD0327.ai Figure D3-27 Import Provisioning File Window When the [OK] button is clicked, the information is added to the device registration list as shown in Figure D3-28. When the [Cancel] button is clicked, new devices are not registered and the confirmation window is closed. FD0328.
D3-29 If the field wireless devices tab already contains information of registered devices when the provisioning file information is imported, a window shown in Figure D3-29 appears instead of Figure D3-27. FD0329.ai Figure D3-29 Import Provisioning File Window The [Older Devices] column of the import provisioning file window displays the device tag that have already been registered to the field devices tab included in the provisioning file.
D3-30 FD0330.ai Figure D3-30 Import Result Dialog After the information has been imported to the device registration list, the dialog shown in Figure D3-30 appears. Click the [OK] button to close this window. This window indicates that 1 field wireless device was updated in this example. Figure D3-31 shows the results of importing the information of 8 field wireless devices from the provisioning file to the wireless device registration list. FD0331.
D3-32 Item Network ID Properties Device Tag Description Automatically display the ID of the field wireless subnet. Display the device tag of the field wireless device Set during provisioning. EUI-64 64-bit Extended Unique Identifier. Acquired during provisioning. Join Key Transmission encryption key when joining a wireless network Automatically generated during provisioning.
D3-33 When the settings and changes are complete and the [OK] button is clicked, the information of the field device settings window is added to the setting list of the main window. When the [Cancel] button is clicked, the information of the setting window is discarded.
D3.2.5 D3-34 Graphic Editor The graphic edit function allows you to position wireless devices on a map or floor plan of the installation area so that you can visually confirm transmission paths. You can also observe the connections status of YFGW510 and field wireless devices set in the image using the Monitor of the Field Wireless Management Console.
D3-35 Adding area information When the [Add] button is clicked, the window shown in Figure D3-34 appears. FD0334.ai Figure D3-34 Area Settings Window Item Area Name Network ID Background Image Description Description Set an area name. The default setting can be changed. Select this setting from the drop-down box, which displays wireless networks set at the . Set a background image.
D3-36 Editing area information When the row of information to be updated is double clicked or the row is selected in the list and the [Edit] button is clicked, the shown in Figure D3-34 appears. Make the necessary corrections or revisions. When the [OK] button is clicked, the changes are reflected in the registration list. When the [Cancel] button is clicked, the changes are discarded.
D3-37 Six types of icons are displayed at the bottom of the main window. Icons and operations scope Icon Name YFGW410 Backbone Router Routing Device IO Device Device Group A Comment Operation scope Indicates a YFGW410. It cannot be allocated in the backgroud image area. Indicates a Field Wireless Access Point with a backbone router role. Allocate registered devices on the backgroud image area. Indicates devices with Router or IO+Router roles.
D3-38 FD0337.ai Figure D3-37 Backbone Router Allocation Allocating Routing Devices A routing device is a field wireless device with a Router or IO+Router role. Drag and drop the routing device icon at the bottom of the main window to the installation position on the background image area. The shown in Figure D3-38 appears. FD0338.
Item Network ID Device Tag Description Automatically displays the network ID set for the area displayed. The device tags of field wireless devices with routing function registered with the relevant network ID are displayed in the drop-down box. Select the device tag of the device to be allocated at the position.
D3-40 Allocating Device Groups To add a device group, drag and drop the device group icon at the bottom of the main window to the installation position on the background image area. The window shown in Figure D3-40 appears. FD0340.ai Figure D3-40 Select Group ID Window Item Network ID Group ID Description Automatically displays the network ID set for the area displayed.
D3-41 FD0341.ai Figure D3-41 Edit Device Group Window When the information does not need to be edited, click the [OK] button. The wireless device group is added in the condition displayed on the backgroud image area. If the transmission path host devices must be changed, edit the settings and click the [OK] button to update the information.
Item Description Set the size of the comment characters (in points) Select the setting from the drop-down box. Set the character color. Enter a comment. Up to 16 half-byte alphanumeric characters can be entered. Size Color Text D3-42 Default setting 9 Black Comment To select the character color, click the [Select Color] button. Figure D3-43 appears. FD0343.ai Figure D3-43 Select Color Window The following 16 colors are available.
D3-43 Manipulating and changing the backgroud image area Figure D3-44 shows the result of all examples of adding information to the eight wireless devices registered at Figure D3-31. FD0344.ai Figure D3-44 Area Registration Example Buttons in the area setting tab and their functions Button name Function Auto Paths See below. Hide lines indicating the transmission paths on the displayed backgroud image area.
D3-44 When the [Auto Paths] button is clicked, the window shown in Figure D3-45 appears in the main window. FD0345.ai Figure D3-45 Auto Path Settings Window The automatic path settings window appears. The transmission paths of IO field wireless devices with selected check boxes are automatically recalculated. Recalculation calculates that distance between the icons based on the positions of the device icons allocated on the backgroud image area.
D3-45 FD0346.ai Figure D3-46 Path Settings Window Item Start Point End Point Path Priority Description The start point device of the selected path. It cannot be edited. The end point device of the selected path. Select the setting from the drop-down box. Select the primary or secondary path. This setting can be changed.
D3-46 D3.2.6 Alert Settings At this tab, set the tolerances for the warning operations used by the Monitor, which observes the operation status of the field wireless network. When [Alert Settings] is selected in the menu tree of the Configurator, the tab shown in Figure D3-47 appears in the main window. FD0347.
D3.2.7 D3-47 Sampling Data At this tab, configure the publication of process values and diagnosis data from field wireless devices to host systems. When [Sampling Data] is selected in the menu tree of the Configurator, the tab shown in Figure D3-48 appears. FD0348.
D3-48 Adding sampling data When the [Add] button in Figure D3-48 is clicked, the window shown in Figure D3-49 appears. FD0349.ai Figure D3-49 Sampling Settings Window Item Device Tag CF/DD CF File DEV_REV CFREV DD File Description Device tag name of the device whose information is displayed in this window. Name of the CF file associated with the displayed device. This is the device revision. This is the CF file revision. This function is not used.
D3-49 FD0350.ai Figure D3-50 CF File Drop-down Box at Sampling Settings Window The default condition of the drop-down box has two items: [Load CF/DD] and [Delete CF/DD]. To register on new CF file here, select [Load CF/DD], and then select the CF file of the model to be registered at the window shown in Figure D3-51. FD0351.
D3-50 The folder and file names for CF files have the following format. Therefore, it is necessary to select a file that matches the revision of the model to be registered. \¥- .cff IDs of Yokogawa Field Wireless Devices Vender ID Model ID Item EJX YTA YTMX Description 00594543 000C 0005 1802 When the [OK] button is clicked, the window shown in Figure D3-52 appears.
D3-51 FD0352.ai Figure D3-52 Sampling Settings Window after Loading CF File When [Delete CF/DD] is selected from the CF File drop-down box, the window shown in Figure D3-53 appears. FD0353.ai Figure D3-53 Delete CF File Window When a CF file to be deleted is selected from the drop-down box and the [OK] button is clicked, the registration is deleted. When the [Cancel] button is clicked, the registration is not deleted and the window closes.
• D3-52 Registering sampling data When the button to the right of the Device Tag field at the sampling settings window is clicked, the window shown in Figure D3-54 appears. FD0354.ai Figure D3-54 Select Devices Window When selecting the [Network ID] in select devices window, field wireless devices can be registered into field device list information. Devices to register sampling data have their check boxes selected to the left of the device tag.
D3-53 When a new registration is made, no Modbus Settings are affected. When the [OK] button of the warning dialog is clicked, the parameter information of devices registered to the [Read Parameters] tab and [Write Parameters] tab of the sampling settings window is registered. FD0356.ai Figure D3-56 Sampling Settings Window (After Specifying CF File to Device) Figure D3-57 is an enlarged image of the sampling settings window. FD0357.
D3-54 The [Read Parameters] tab is comprised of Available Parameters and Read Parameters sections. When a new registration is made, all Available Parameters are registered under Parameters in the Read Parameters section, and mapping to the Modbus Register can be performed.
Item Update Policy Publication Period (Sec) Stale Limit (Times) Retry Mode Destination for data Description Select the method to update data from the following two methods. Periodic : Update periodically Change of state : Update with change of state Select the update time to periodically publish data from the dropdown box. The setting range is from 0 to 3,600 seconds. When “0” is selected, there is no publication.
D3-56 IMPORTANT For periodic data publication, set an update time in the range that can be used by the field wireless device. The composition of the [Write Parameters] tab is the same as that of the [Read Parameters] tab, excluding the items below. Content of the Available Parameters tree First level: UAP ID Second level: Object Name + Block Description Third level: Attribute Name FD0360.
D3-57 FD0362.ai Figure D3-58 Example of Registration at the Sampling Setting Tab Updating sampling data When information registered in the list at the [Sampling Data] tab is selected and the [Edit] button is clicked, the sampling settings window appears and displays the information currently registered. For the method to change or correct parameters, see “Adding sampling data” in this sub-section.
D3.2.8 D3-58 Modbus Settings When [Modbus Settings] is selected in the menu tree of the Configurator, the tab shown in Figure D3-59 appears. FD0363.ai Figure D3-59 Modbus Settings Tab The main window is comprised of three tabs: [Modbus Settings], [Input Registers], and [Holding Registers]. l Modbus Settings Tab When the [Modbus Settings] tab is selected, the tab shown in Figure D3-59 appears. At this tab, configure the Modbus mapping type.
D3-59 FD0364.ai Figure D3-60 Change Warning Dialog When the [OK] button is clicked, the change is applied. All existing mapped settings are discarded at this time. When the [Cancel] button is clicked, no changes are made and the dialog is closed. To change the [Start of status registers] setting when Data Type Mapping is selected, select “5000” or “20000” from the drop-down box. The dialog shown in Figure D3-60 appears at this time as well.
D3-60 DEV_STATUS data configuration and content Modbus address n Name Data format Data status Unsigned16 n+1 n+2 Unsigned16 DEV_STATUS n+3 ~ n+8 Integer16 Unsigned16 Details Usually 0x0080: Normal Status of the field wireless device (0: connected, 2: not connected) Battery life (0>: days, <0: hours, 0x7FFF: external power source) Usually 0 (Reserved bits) Only (n+1) and (n+2) are used For GW_STATUS, see Section F2.1 Status Information.
D3-61 In this example, GW_STATUS is allocated to register numbers 0 through 8, and BBR_STATUS of BBR002 is allocated to register numbers 18 through 26. In this case, the [Available Parameters] section of the [Input Registers] tab is configured as follows.
D3-62 The list is comprised of a column of registers numbers starting from 0 and a column of parameter names. Areas in which process values are allocated are light blue and areas in which statuses are allocated are light pink. The first row of the addresses contains the parameter name. For Data Type Mapping The status and value of the parameters which send to a host system are separated and mapped to respective areas.
D3-63 When the [OK] button is clicked, the automatic allocation is reflected in the Input Registers tab. When the [Cancel] button is clicked, the information is not changed and the dialog is closed. The order of the auto mapping follows rules in the chart.
D3-64 l Holding Registers Tab When the [Holding Registers] tab is selected, the tab shown in Figure D3-64 appears. FD0370.ai Figure D3-64 Holding Registers Tab The [Holding Registers] tab is comprised of two sections: Available Parameters and Holding Registers. Registered devices with output parameters that can be allocated to the holding registers are displayed in the [Available Parameters] section in the following format.
D3-65 Data size of parameters that can be allocated Parameter name AO_xx(“BLOCK_DEXCRIPTION”).READBACK BO_xx(“BLOCK_DEXCRIPTION”). READBACK_B Description Output of analog data Output of binary data Data size (word) Status of value Value 1 2 1 1 The methods to allocate and delete parameters, perform batch operations, and set filters are the same as those for input registers. For details, see “Input Register Tab” in this sub-section. D3.2.
D3-66 FD0373.ai Figure D3-66 Error Check Window This window displays the results of the error check. Make corrections in the relevant locations until the number of errors and warnings shown in the last line of the window reaches “0”. After confirming there are no errors, click the [OK] button to close the window. Click the [Stop] button to stop an error check while it is running. D3.2.
D3-67 the command bar. After the check is complete, the results are displayed in Figure D3-66. If there are no errors or warnings in results, click the [OK] button. The error check window closes and Figure D3-67 appears. If there are items that require correction, click the [OK] button. The error check window closes and returns to main window. Correct all the relevant items.
D3-68 When the [OK] button is clicked, downloading to the YFGW410 starts. When the [Cancel] button is clicked, the warning dialog is closed. When the download is complete, the window shown in Figure D3-69 appears. FD0376.ai Figure D3-69 Download Progress Window When the [OK] button of the confirmation window is clicked, the window is closed and the window shown in Figure D3-70 appears. FD0377.
D3-69 100%, changing route may be failed. To change configuration of field wireless network (e.g., adopting field wireless device or changing route) in an operational state, the network resource is less than 50%, is recommended. Regarding field wireless network resource, see D3.2.9 Resource. • Changing CF file of field wireless device requires restart target devices. If not restart device, changing CF file will not be applied.
D3-70 FD0378.ai Figure D3-71 Save Backup File Window When the file name and storage location are specified and the [Save] button is clicked, the window shown in Figure D3-72 appears. When the [Cancel] button is clicked, the save backup file window is closed. FD0379.ai Figure D3-72 Backup Window At this window, encryption and a password can be added to the backup file. The default setting is [Only Encryption].
D3-71 Restore This function restores saved backup file into the Configurator. When [File] and then [Restore] are clicked, the window shown in Figure D3-73 appears. FD0380.ai Figure D3-73 Restore the Backup File Window Select a file with the extension [.bkup] and then click the [Open] button. The configuration data is imported into the Configurator. When the [Cancel] button is clicked, the window is closed.
D3-72 Export Modbus Registers This function outputs process value and status data information allocated in the Modbus registers as a CSV-formatted text file. When [File] and then [Export Modbus Registers] are clicked, the output window for the Modbus register settings appears. Select the file directory and file name, and then output the file.
D3-73 Change password The password of the user currently logged into the Configurator can be changed. When [Tools] and then [Change Password] are clicked, the window shown in Figure D3-76 appears. FD0383.ai Figure D3-76 Change Password Window The User Name field displays the name of the user logged into the Configurator. Enter the current login password in the Old Password field. Enter at the new password in the New Password and Retype Password fields.
D3-75 FD0386.ai Figure D3-79 Warning Dialog When the [OK] button is clicked, the selected user account is deleted. When the [Cancel] button is clicked, the user is not deleted and the dialog is closed. • Close When the [Close] button is clicked in the window shown in Figure D3-77, the user account manager window closes. Time settings Set the system time and time zone for the YFGW410.
D3-76 IMPORTANT After the system time is changed, manually restart the YFGW410. IMPORTANT When [Use the timezone of the local PC] is selected for the time zone and the time zone of the client PC is changed, it is necessary to restart the Configurator and Monitor. l Help The Help menu contains the [About] item. When [Help] and then [About] are clicked, a window shown in Figure D3-81 appears.
D4-1 D4. Starting up the Field Wireless System This chapter describes how to start up the Field Wireless System and check the communications quality. The Monitor from the Field Wireless Management Console, which is contained in the YFGW410, shows the communications quality. For instructions on how to start up the application, see Subsection D2.2.2 Launching the tool. D4.
D4-2 The method of starting operation for IO devices is the same as for devices with routing functions . Using the Monitor, confirm that all field wireless devices have connected (Full Join) to the network. Instructions on how to check this with the Monitor are described below.
D4-3 Device list Backbone device Field wireless device Check the network topologies Check the status of devices by list form Check the installation position of a device with a map Topology Viewer Graphic Viewer Check an operation history and alert history of a device Log Viewer Device detailed information (Property) YFGW410, YFGW510 Field wireless device Check the detailed information of each device FD0401.
D4.2.2 D4-4 The Monitor Start up Window Figure D4-2 shows the start up window of the Monitor. FD0402.ai Figure D4-2 Monitor Start up Window At first when the start up window has opened, there is nothing displayed in the lower pane. There are three menus, [File], [Tools], and [Help] in the menu bar. There are six icons that execute the viewers in the tool bar. The information will be appeared in the lower pane by selecting an icon.
D4-5 The information is automatically refreshed every mintue. Device details are only automatic refreshed for field wireless devices. For details of device detail display, see Sub-section D4.2.3 Graphic Viewer. IMPORTANT Depending on the information refresh timing, status of devices and/or communications paths may be an intermediate status. It does not indicate an operational or other problem. From the next refresh the display will be complete.
D4.2.3 D4-6 Graphic Viewer The Graphic Viewer displays the communications paths on user specified image (e.g., a plan, a map or an aerial photograph). It also shows the selected individual devices and the status of their communications paths. Start the Monitor, and click the [Graphic Viewer] icon to open the window shown in Figure D4-3. FD0403.
D4-7 IMPORTANT If both paths for a device have a communications fault status, the communications paths are not shown. Depending on the Monitor refresh timing, an intermediate status in which the icon does not indicate a fault even though the communications path is absent. It is correctly displayed at the time of the next refresh. IMPORTANT The device group paths are not shown if all devices have not joined the field wireless network.
D4-8 l Device properties The information is different for YFGW410, YFGW510, or a field wireless device, so Each information is described separately. Field wireless device Double click the field wireless device icon on the window to display the information shown in Figure D4-4. FD0404.ai Figure D4-4 Field Wireless Device Properties Window Following table shows each item of the field wireless device information.
D4-9 To close the properties window, click the [Close] button. Field Wireless Access Point Double click the backbone router icon on the window to display the information shown in Figure D4-5. FD0405.ai Figure D4-5 Backbone Device Properties Window Following table shows each item of the field wireless access point information. These items are displayed only and cannot be changed.
D4-10 YFGW410 Double click the YFGW410 icon on the window to display the information shown in Figure D4-6. The window includes two tabs: the [General] tab and the [Interface Status] tab. Select the [General] tab to display the window shown in Figure D4-6. FD0406.ai Figure D4-6 YFGW410 Properties Window (General tab) The items on the [General] tab are as follows. These items are displayed only and cannot be changed.
D4-11 Select the [Interface Status] tab to display the window shown in Figure D4-7. FD0407.ai Figure D4-7 YFGW410 Properties Window (Interface Status) The items displayed on the [Interface Status] tab are as follows. These items are displayed only and cannot be changed.
D4-12 Device group Double click the device group icon on the window to display the information shown in Figure D48. FD0408.ai Figure D4-8 Device Group Window The device group ID is shown on the title of the window. At the upper part of the window, the device group connection information appear. These items are displayed only and cannot be changed.
D4-13 Communications paths Double click the communications path on the window to display the information shown in Figure D4-9. This window shows the path properties. FD0409.ai Figure D4-9 Communication Path Properties Window The title of window shows summary of the communications path like [Lower device tag] >> [Upper device tag] [Path priority (Primary/Secondary)]. The items are as follows. These items are displayed only and cannot be changed.
D4-14 Other functions In addition to displaying the properties of the devices, by right-clicking a device icon usual functions for regular management and maintenance can be executed: showing an information of neighbor devices, restarting a device and reading out of the device parameters. These functions can be called either from the Topology Viewer, the Backbone Device List or the Field Device List.
D4-15 Displaying device properties Select [Device Properties] in the pop-up menu to open the window. For detail information, see “Device Properties” in this sub-section. Displaying candidate neighbors This function displays devices located in the vicinity which are not being used as primary or secondary path devices, but which are path candidate devices for which the received signal strength indication is at least at a usable level.
D4-16 Restart device This function provides to restart devices within the network forcely. When there is an operation fault or problem in a device or communications path, this function may correct it. Before executing this function, must consider impacts on other devices and/or the host system. Especially in a router device case, impacts for lower devices should be cared.
D4-17 FD0413.ai Figure D4-13 Restart Confirmation Dialog Click the [OK] button to restart. Click the [Cancel] button to cancel the restart and close the confirmation dialog. In a backbone device case, there is no restart type selection. The confirmation dialog is shown by selecting [Restart Device] in the pop-up menu (same as Figure D4-13). IMPORTANT In a redundant configuration, do not restart YFGW410 during SYN LED is blinking.
D4-18 Reading out device parameters (Read Object Attribute) This function provides to read a device parameter specified ISA100.11a standard or device vendor by manual. It requires three IDs to read: TSAP, Object and Attribute. For the IDs to read out parameters, refer to the user’s manual for the field wireless device. Select [Read Object Attribute] in the pop-up menu to open the window shown in Figure D4-14. FD0414.
D4-19 As the result, the window shown in Figure D4-15 appears. FD0415.ai Figure D4-15 Read Object Attribute Results Window The results of reading out are shown both in binary and ASCII formats. The figure shows the sensor firmware version as an example. Click the [Close] button to close the window. If the parameter reading fails, a dialog appears: “Communication error: Failed to access database.” Click the [OK] button to close the dialog.
D4-20 Change Active/Standby status This function provide to switch Active/Standby status of redundant YFGW410s. This function is available while both YFGW410s are normal. In a single configuration case, or in the Standby YFGW410 is stopped or has a fault status in a redundant configuration case, this function is not valid. Select [Change Active/Standby Status] in the pop-up menu to open the window shown in Figure D4-16. FD0416.
D4.2.4 D4-21 Topology Viewer The Topology Viewer shows the field wireless network topology for each field wireless subnet. The properties window is shown from the Topology Viewer by selecting device or communications path. Click [Topology Viewer] icon to open the window shown in Figure D4-17. FD0417.
D4-22 D4.2.5 Backbone Device List The Backbone Device List shows a YFGW410 status list and backbone router status list. A backbone device includes YFGW410 and YFGW510. Click [Backbone Device List] icon to open the window shown in Figure D4-18. FD0418.ai Figure D4-18 Backbone Device List Window The YFGW410 status list shows the following items.
D4-23 The following are the device status indications. Mark Status Normal Fault Condition Normal status. The device has a fault status. If the fault status persists after the following checks, it is necessary to replace the device.
D4.2.6 D4-24 Field Device List The Field Device List shows a status list of field wireless devices. Click [Field Device List] icon to open the window shown in Figure D4-19. FD0419.ai Figure D4-19 Field Device List Window The field device list shows the following items.
D4-25 A round mark of a left side of each device tag shows a summary of the device status. The RSSI and PER are shown as 30 minutes moving average, and refreched every minute. In Duocast configuration case, the refresh interval is 30 minutes. The following are the device status indications. Mark Status Normal Warning Fault Joining Condition Normal status. The device is still operating, but the following problems have occurred.
D4-26 D4.2.7 Log Viewer The Monitor stores the following information. • Operation of important the Configurator and the Monitor functions • Changes in the status of field wireless devices • Occurrence of device warning status or fault status • Changes in the YFGW410 redundant status The Log Viewer shows 1000 records per page, and can hold 65 pages. When this capacity is exceeded, log records are replaced from the oldest first.
D4-27 Each log messages is shown with the log level and a time stamp. The log level is expressed by an icon. The log levels are as follows.
Message {0} Voltage was beyond a higher threshold. {0} Voltage was below a lower threshold.
D4.2.8 D4-29 Functions Called from the Menu Bar The menu bar includes the [File], [Tools], and [Help] menus. This sub-section describes details of each menu. l File menu The file menu contains the [Export Device List] and [Exit] menu items. Export Device List This function exports all items shown in the Backbone Device List, the Field Device List and the Device properties to CSV file.
D4-30 Select Restart Devices Restarting specified devices. Select [File] ⇒ [Select Restart Devices] to open the window shown in Figure D4-22. FD0422.ai Figure D4-22 Restart Devices Selection Window Mark devices to be restarted. If marked items have lower hierarchy items, it will be marked automatically. Click the [OK] button to open the dialog shown in Figure D4-23. Clicking the [Cancel] button cancels the operation and closes the window. FD0423.
D4-31 Prohibit Radio Transmission This function is for the use of service personnel and is not required for ordinary inspection and management. Firmware Download Manager Updating the firmware for backbone devices and field wireless devices. Select [File] ⇒ [Firmware Download Manager] to open the window shown in Figure D4-24. FD0424.
D4-32 The items shown in the list of the Radio Firmware Window are as follows. Item □ Device Tag Vender/Model Device Role Version Status Description Check box for a device to be updated. Selecting the check box in the heading row selects the check boxes for all device. Device tag name Vendor/Model Device role Current firmware version of the module Shows firmware update status or device status.
D4-33 Figure D4-25 shows the [Sensor Firmware] tab is selected. FD0425.ai Figure D4-25 Firmware Download Manager Window (Sensor Firmware) Each item, button and notification are same as Radio Firmware. For details see a description of the Radio Firmware part. Figure D4-26 shows the [Backbone Device Firmware] tab is selected. FD0426.
D4-34 Each item except the status field is same as Radio Firmware. The status field shows that if firmware update is running, a progress is shown, otherwise “Detected” is shown. Each button and notification are same as Radio Firmware. For details see a description of the Radio Firmware part. Firmware update procedure This sub-section describes a procedure of updating firmware as an example updating sensor firmware.
D4-35 FD0428.ai Figure D4-28 Open Firmware File Window The Firmware file field is filled by selecting the new firmware in the Open Firmware File window. Click the [Cancel] button to close this window without specifying the file. Click the [Start Download] button in this window shown in Figure D4-27 to open the dialog shown in Figure D4-29. Click the [Cancel] button to close the window of Figure D4-27. FD0429.
D4-36 FD0430.ai Figure D4-30 Firmware Download Manager Window (download in progress) When the firmware download is started, “Waiting for download to complete” message is shown in the Status column. After that a green progress bar appears as shown in Figure D4-30. A download process can be canceled by clicking [Cancel Download] button. During a cancel process, “Waiting” message is shown in the Status column.
D4-37 FD0431.ai Figure D4-31 Firmware Download Manager Window (firmware download completed) [Apply] button of the Firmware Download Manager window becomes available, and “Download completed.” message is shown in the Status column. Applying process is started by clicking [Apply] button, and the Status column shows “Waiting” message, and devices try to apply a new firmware.
D4-38 IMPORTANT After upgrade firmware of YFGW410 or YFGW510, check the all field wireless devices which belong to the target device are joined to the network by the Monitor. Then carry out the download firmware and apply to next backbone devices. IMPORTANT When upgrade YFGW510 firmware, carry out the download firmware and apply by model.
D4-39 The time required for update depends on the device type. Target values for time taken are as follows. Firmware YFGW410 YFGW510 Field wireless device *1 Radio Sensor Time required for downloading (min.) *1 8 min./device 3 min./device 15 min./device 60 min./30 devices 360 min./device 360 min./25 devices Assumptions For EJX-B series, YTA510, and YTMX580. For EJX-B series, YTA510, and YTMX580.
D4-40 Maintenance Mode This function is for the use of service personnel, and is not required for ordinary inspection and management. Upload Technical Information This function is for the use of service personnel, and is not required for ordinary inspection and management. l Help menu The Help menu includes an About menu. Select [Help] ⇒ [About] to open the window shown in Figure D4-32. This window shows a version information of the Monitor. FD0432.
E1-1 Part E Operation and Maintenance This part describes how to carry out check tasks during daily operations of the field wireless system, carry out maintenance when a warning or error occurs, and add and replace components of the field wireless system. E1. Routine Maintenance For the field wireless network, it is important to monitor the degree of stability communications after the setup task was completed and the system started normal operations.
E1.2 E1-2 Handling a Device in the Abnormal Status Check the status of a device by an abnormal status notification from a host application, and give an emergency treatment for a device of which the status is abnormal. While referring to the detailed device information displayed on the Monitor, judge whether there is a problem in the communication path between devices or the power supply, or the device itself or whether the sensor is defective.
E2. E2-1 Adding and Replacing a Device This section describes how to add a component for the extension of the wireless system and replace a defective device. E2.1 Field Wireless Device To add a new field wireless device to the wireless network, perform the same procedure as for configuring a field wireless system explained in Chapter D3 Constructing a Field Wireless System. 1.
E2.2 E2-2 Field Wireless Access Point (YFGW510) There is a case to add a new YFGW510 when adding a new field wireless subnet to the YFGW410, or making the YFGW510 redundant to enable the Duocast function (see Sub-section D3.2.4 Field Wireless Networks) of the filed wireless device and make the field wireless route redundant. The addition procedure is as follows. 1. Configure the device tag name of YFGW510 using the field wireless access point setup tool. 2.
E2-3 6. Download the changed configuration data from the Configurator to the YFGW410. 7. On the Monitor, check that all the devices, including the added device, and communication paths are normal. When replacing the YFGW410 that is judged to be defective by the host system warning function or the Monitor’s analysis result, perform the following procedure.
E3. E3-1 YFGW410 Maintenance in Hazardous Area To carry out maintenance, check the power supply cable, grounding cable, and network cable for looseness. If an access is required via YFGW410 maintenance interface in the hazardous area for maintenance and repair tasks, PC and devices to be used for access must match the requirements of the hazardous area. For details, contact us.
E4-1 E4. Parts with Defined Life Spans YFGW410 does not include any parts with defined life spans, which need to be replaced. Read the following descriptions of parts with defined life spans. IMPORTANT Notes regarding parts with defined life spans • The term “Parts with Defined Life Spans” refers to parts that are expected to wear out or break down within 10 years from the initial use under normal use and storage.
F1-1 Part F Troubleshooting This part briefly describes the troubleshooting procedure when a field wireless system error or warning has occurred in a host system. The host system refers to a DCS (Yokogawa CENTUM VP and other system), SCADA system, Modbus/TCP-compatible monitor systems, or device management system (Yokogawa PRM and other system).
F1-2 Detection of the Routine maintenance of abnormalities in a host system a radio status The device error and the contents are got to know by the notice of a host system Y Maintenance of the device Refer to the user's manual of the device N Diagnose by Monitor YFGW410 error Y Communication wiring and power supply wiring normal ? Replace the YFGW410 Y See section "E2.
F2. F2-1 YFGW410 This Chapter describes the details of the YFGW410 status information and the troubleshooting procedure. F2.1 Status Information YFGW410 operating status information is notified with the gateway status (GW_STATUS) on the Modbus register. The data structure and the contents of status information are as follows.
F2.2 F2-2 Status Indicators and Actions The YFGW410 provides three status indicator LEDs, “RDY”, “SYN”, and “ACTIVE”, on the front side. l Single system When a single YFGW410 manages the system, only “RDY” is available. The “SYN” and “ACTIVE” indicator LEDs are always turned off.
F2-3 If the “RDY” indicator LED lights red to indicate that an error occurred when the YFGW410 was started by turning the power on, it is assumed that an inconsistency is detected in the device setting or version. If the “RDY” indicator LED blinks red to indicate that an error occurred at start-up of the YFGW410, it is assumed that the cable for redundancy is not connected normally. Check it, and restart the YFGW410 for recovery.
G1-1 Part G Specifications G1. YFGW410 G1.1 Standard Specification n Communication Interface Item Communication Interface Standard Transmission Speed Connector Cable Type Maximum Length Number of Ports Port Name Protection Communication Modbus Protocol OPC *1 Management, configuration, etc. *1: *2: *3: *4: *5: 100BASE-TX *2 100Mbps RS-485 38.
n Installation Environment Temperature Range: Operating: -40 to +65°C (altitude : up to 2000m) -40 to +55°C (altitude : more than 2000m, up to 3000m) Storage: -40 to +85°C G1-2 n Regulatory Compliance Statements EMC Conformity Standards: EN61326-1 Class A, Table 2 (for use in industrial locations), EN55011 Class A group1, EN610006-2 Humidity Range: Operating: 5 to 95 %RH (non-condensation) Storage: 5 to 95 %RH (non-condensation) Safety Requirements: EN61010-1, CSA C22.2 No.
G1.2 G1-3 Model and Suffix Codes Model Suffix Code Descriptions YFGW410 ......................................................................................... Field Wireless Management Station General Output -A................................................................. Always A Specifications signal License -B......................................................... Single License (10 Field wireless devices connectable) *1 -C....................................................
G1-4 G1.3 External Dimensions Unit: mm TX NC RX 70 SG S M1 L/A B1 S 140 L/A DIN rail mounting center L/A S B2 F1 S L/A F2 70 L/A S B3 S L/A L/A S B4 F3 S L/A 60 80 150 24 FG0101.
G2-1 G2. Field Wireless Network G2.
G2-2
G2.3 G2.3.1 G2-3 Precautions on Configuring a Wireless Network Route Specification In the field wireless system constituted from YFGW410 the user can manually configure a wireless route for field wireless network. If an error occurs in the communication quality of the specified route, an alarm message appears on the Field Wireless Management Console. G2.3.
G2.3.5 G2-4 Number of Hops The field wireless system constituted from YFGW410 supports a wireless communication with up to 4 hops. The number of hops is defined depending on the number of field wireless devices in a route that reaches YFGW510 as shown below. Up to 4 hops are supported, taking into account the worst case.
G2.5 G2-5 Standard Battery Life The Update time of a field wireless device and the battery life in a standard specification environment is shown below. The battery life of an IO device is constant irrespective of the network form or the route configuration. However, the battery life of a routing device varies greatly according to the route connection. The larger the number of directly connected low-level devices, the shorter the battery life.
G2-6 l Maximum number of devices connectable to routing device Up to 4 routing devices and up to 15 IO devices can be connected to the low-level side of routing device. However, network resources to be used are different between routing device and IO device, and the topology of up to 4 hops is supported. Therefore, the number of devices connectable to each routing device is determined based on the following formula.
G2-7 G2.7 Recommended Device List The recommended devices with operations confirmed are as follows. Function L2SW Wireless LAN access point Recommended and Performance-Based Device Cisco IE-3000-4TC Moxa EDS-616-T + CM-600-4TX-PTP Cisco AIR-LAP1522AG-P-K9 (Antenna: AIR-ANT2450V-N) Hirschmann BAT54-F To use the L2SW, enable the loop detection function such as RSTP and enable IEEE1588 v2. IEEE1588 v2 must be operated in E2E 2-step TC mode.
G3-1 G3. Glossary of Terms and Abbreviations Terms Definition Access Control List (ACL) This is the list of the registered information of the IP address and the device connection was allowed. It limits the access from any other than a registered apparatus. Backbone Router (BBR) This is a routing device connected to the backbone network that provided in ISA100.11a. This device can be transported ISA100.
Terms G3-2 Definition Rapid Spanning Tree Protocol (RSTP) This is a network protocol that provided in IEEE802.1w. This prevents an infinite loop of packets flowing on the network. Received Signal Strength Indicator (RSSI) The values present the strength of the signal received by the field wireless device in dBm. The high value indicates high quality signal, that can be received stably.
