User’s Manual YFGW610 Field Wireless Media Converter IM 01W02D02-01EN IM 01W02D02-01EN 1st Edition
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Toc-i YFGW610 Field Wireless Media Converter IM 01W02D02-01EN This document contains important information for using YFGW610 Field Wireless Media Converter properly and safely. Please read this document thoroughly before using this product. The configuration of the field wireless system is described in the User’s Manual of YFGW410 Field Wireless Management Station (IM 01W02D01-01EN); read that document first. CONTENTS Introduction..........................................................................
Toc-ii Part-B. Installation B1. System Installation Specifications........................................................B1-1 B2. Power Supply and Grounding...............................................................B2-1 B3. B4. B2.1 Power Supply.................................................................................................. B2-1 B2.2 Grounding........................................................................................................ B2-2 Mounting.............
i Introduction n Regarding This User’s Manual l This manual should be provided to the end user. Please recommend end users to keep this manual at hand and refer to it as needed. l Before use, read this manual thoroughly to comprehend its contents. l The purpose of the User’s Manual is to describe details of functions provided in this product, not to warrant the product’s suitability to the specific purposes of customers.
ii Safety Precautions n Safety, Protection, and Modification of the Product l In order to protect the operator, product, and system controlled by the product, observe the safety precautions described in this User’s Manual. If users handle contrary to these instructions, we can not guarantee the safety. l If this instrument is used in a manner not specified in this User’s Manual, the protection provided by this instrument may be impaired.
iii IMPORTANT Indicates important information required to understand operations or functions. NOTE Draws attention to information essential for understanding the operation and features. TIP SEE ALSO Indicates additional information.Indicates additional information. Indicates a reference source. Indicates a protective grounding terminal. Before using the product, ground the terminal. Indicates a functional grounding terminal. Before using the product, ground the terminal.
iv l Problems resulting from using or performing maintenance on the instrument in a location that does not comply with the installation location specified by Yokogawa. l Problems or damage resulting from repairs or modifications not performed by Yokogawa or someone authorized by Yokogawa. l Problems or damage resulting from inappropriate installation after delivery.
v Copyright and Trademark Notices n All Rights Reserved The copyrights of the media and this manual are reserved. No part of this manual may be transferred, sold, distributed (including delivery via a commercial PC network or the like), or registered or recorded on video tape or other media. n Trademark Acknowledgments • CENTUM, PRM, FieldMate, STARDOM and VigilantPlant are either trademarks or registered trademarks of Yokogawa.
vi Information of User’s Manual Revision Material Name : YFGW610 Field Wireless Media Converter Material Number : IM 01W02D02-01EN Edition 1st Edition Date September 2012 Page Revised Item New Issue IM 01W02D02-01EN
Part-A. A1-1 FUNCTIONS OF YFGW610 A1. Introduction Read the User’s Manual (IM 01W02D01-01EN) of YFGW410 Field Wireless Management Station (hereafter simply referred to as YFGW410) before this manual.
A2-1 A2. System Configuration Host system Field Wireless Management Console Field Wireless Management Station (YFGW410) Metal network Field Wireless Media Converter (YFGW610) Field Wireless Backbone Network Optical network Field wireless network (ISA100.
A3-1 A3. Function Configuration The block diagram below describes the communication interface functions of YFGW610.
A4-1 A4. Names of Parts A4.
A4.3 A4-2 Rear view DIN rail mounting bracket FA0403 Figure A4-3 Rear view On the back of YFGW610, there is a mounting bracket to mount to a DIN rail. YFGW610 supports DIN rail mounting alone.
A4.4 A4-3 Top view Ground terminal Power supply connector FA0404 Figure A4-4 Top view There are power supply connectors and a ground terminal on the top of YFGW610. The spring terminals, which are the main components of the power supply connector to connect external wiring, are fixed by fastening the two screws of the terminals in the sockets of the housing.
A5-1 A5. LED Indications The LED indications are as follows.
A6-1 A6. Operational Element YFGW610 does not have any switches or buttons that can be mechanically operated from the outside of the housing.
A7-1 A7. Checking the Product When you receive YFGW610, please check that the product specifications match your order, all items are included, and there is no damage, stains, or other problems.
B1-1 Part-B. Installation This section describes the installation of YFGW610. Use YFGW610 in the following procedure. 1. Installation of YFGW610 2. Wiring of the power supply, ground and network cable B1. System Installation Specifications The system must be installed in an appropriate environment to ensure stable system operation. The following defines the detailed specifications of YFGW610 installation environment.
B1-2 IMPORTANT • The temperature specification during operation indicates the criterion of the temperature at the air intake of the bottom portion of modules. Do not block ventilation holes, as it may hinder the air-cooling capabilities of the unit. When installing YFGW610 in a cabinet, note that the temperature specification is not in respect to the ambient temperature of the cabinet. Provide cooling fans in the cabinet if needed.
B2-1 B2. Power Supply and Grounding A reliable power supply is required to ensure stable YFGW610 operations. Mount YFGW610 on the DIN rails being secured to the general-purpose instrumentation board or others. No other type of mounting is allowed. B2.1 Power Supply Connect the power source to the power supply connector on the top of YFGW610. SEE ALSO For power supply and current consumption of YFGW610, also see “GS 01W02D02-01EN”.
B2.2 B2-2 Grounding Appropriate grounding is necessary for the stable operation of YFGW610. Class D grounding (the third class grounding) with the ground resistance of 100 ohms or less is necessary. To connect the ground cable to YFGW610 directly, use the frame ground (FG) terminal on the top side of the housing. SEE ALSO For grounding of YFGW610, see “B4.3 Grounding.
B3-1 B3. Mounting Mount YFGW610 on the DIN rails being secured to the general-purpose instrumentation board or others. No other type of mounting is allowed. B3.1 Mounting Direction YFGW610 is cooled down by natural air flow. Install it correctly. Up Air flow Air flow Down FB0301 Figure B3-1 Mounting direction IMPORTANT • Before installing or removing YFGW610, be sure to turn its power supply off. • Install the device to allow smooth air flow through the ventilation holes.
B3.2 B3-2 Mounting of DIN Rails First, install the DIN rails on the general-purpose instrumentation board or the cabinet wall. Secure the DIN rails by tightening the appropriate number of screws. Be careful that the rails do not get bent or deformed due to the weight of YFGW610 or cable tension. To securely ground YFGW610, insert an insulation bushing between the DIN rails and mounting panel and tighten the screws. Insulate the DIN rails from the metal surface of the mounting panel.
B3.3 B3-3 Installation of YFGW610 1. Loosen the screws at both sides of the DIN rail mounting bracket (located on the rear panel), by rotating these screws in the reverse direction from the “Lock” position. The screws do not drop even when fully loosened. 2. As shown in Figure B3-2, hook the top edge of the DIN rail mounting bracket onto the top of the DIN rail, and return YFGW610 back to the horizontal position.
B4-1 B4. Power, ground, and network cable connection This section explains the power, ground, and network cable connection to YFGW610. B4.
B4.2 B4-2 Power Supply Cable Connection YFGW610 has a 4-pin power connector (with a spring terminal; Phoenix Contact’s FKC 2.5/4STF) and the socket on the device itself. The spring terminal is secured by two screws at both ends. You can separate the terminal from the socket by loosening these screws.
B4-3 To disconnect the power supply cable from the spring terminal, push down the orange areas around the cable inlet and pull out the power supply cable from the socket.
B4-4 l Wiring to spring terminals: 1 (without sleeve) • When using a solid conductor, strip the insulated cover and connect it. Strip the solid conductor by 10 mm. • When using a stranded conductor, strip the insulated cover and twist and connect it. Strip the stranded conductor for 10 mm. Never solder the stranded conductor when connecting cables.
B4-5 Table B4-1 List of power supply cables Section area (mm2) 0.25 Cable AWG 24 0.34 22 0.5 20 0.75 20 1.0 18 1.5 16 2.5 14 Strip length (mm) 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 Dimensions (mm) I1 I2 d1 S1 d2 S2 10.5 10.5 12.5 12.0 14.0 16.0 12.0 14.0 16.0 12.0 14.0 16.0 12.0 14.0 18.0 14.0 16.0 6.0 6.0 8.0 6.0 8.0 10.0 6.0 8.0 10.0 6.0 8.0 10.0 6.0 8.0 10.0 8.0 10.0 0.8 0.8 0.8 1.1 1.1 1.1 1.3 1.3 1.3 1.5 1.5 1.
B4.3 B4-6 Grounding Secure grounding is required to ensure stable YFGW610 operations. YFGW610 has two ground terminals: the frame ground (FG) terminal secured by the M4 screw at the side of the power connector, and the ground terminal at the power supply spring terminal. Connect the ground leads from the frame ground (FG) terminal to the ground. Connect the cable shield or others to the power supply spring terminal.
B4-8 l Applicable cables Insulated wires for industrial equipment Examples: • 600 V polyvinyl chloride insulated wires (IV): JIS C3307 • Polyvinyl chloride insulated wires for electrical apparatus (KIV): JIS C3316 • 600 V grade heat-resistant polyvinyl chloride insulated wires (HIV): JIS C3317 • Heatproof vinyl insulated wires VW-1 (UL1015/UL1007) l Wire Size Core: 2 mm2 to 2.
B4.4 B4-9 Network Cable Connection n Field wireless backbone (YFGW410 side) wiring Connect the 100BASE-TX conforming to metal network cable, terminated with an RJ-45 connector, to the field wireless backbone interface (YFGW410 side) on the right side of the front panel of YFGW610.
B5-1 B5.
B6-1 B6. Settings There are no setting elements in YFGW610. After properly wiring the power supply, ground and network cable, turn on YFGW610. If the RDY display does not turn green, see C. Maintenance.
Part-C. C1-1 Maintenance Details of routine maintenance, addition, or replacement of YFGW610 are described in “E. Maintenance” of the User’s Manual of YFGW410 (IM 01W02D01-01EN); read that document first. C1. Routine Maintenance Check whether there are any alarms or abnormal information in any host sytem that monitors the status of field wireless devices, and if any information on device errors is displayed on the Field Wireless Management Console.
C2-1 C2. Adding and replacing devices For details on how to add or replace devices, see “E. Maintenance” of the User’s Manual of YFGW410 (IM 01W02D01-01EN).
C3-1 C3. Maintenance in Hazardous Area To carry out maintenance, check the power supply, ground and network cable for looseness. Explosion-proof instruments must retain their intended properties before and after maintenance. Otherwise, hazardous conditions can arise. Be sure to consult with Yokogawa for any repair and alteration. For other field wireless network components, see the User’s Manual of the relevant device.
C4-1 C4. Parts with Defined Life Spans YFGW610 does not include any parts with defined life spans, which need to be replaced. Read the following descriptions of parts with defined life spans. IMPORTANT Notes regarding parts with defined life spans • The term “Parts with defined life spans” refers to parts that are expected to wear out or break down within 10 years from the initial use under normal use and storage.
D1-1 Part-D. Troubleshooting This section describes the troubleshooting procedures to follow when a malfunction is identified in YFGW610 by the investigation described in “F1. Field Wireless System” in YFGW410 User’s Manual (IM 01W02D01-01EN). On the front face of YFGW610, there are five status indicator LEDs (RDY, LINK-1, LINK-2, LINK3, and LINK-4), and four pairs of LEDs (Link/ACT and Speed) in RJ-45 connectors.
Part-E. E1. E1-1
E2. E2-1
E3-1 External Dimensions 70 Unit; mm DIN rail mounting center 70 E3. 60 80 150 24 F04.
