Specifications
Table Of Contents
- Form 150.72-NM1 (908)
- GENERAL SAFETY GUIDELINES
- CHANGEABILITY OF THIS DOCUMENT
- TABLE OF CONTENTS
- LIST OF FIGURES
- LIST OF TABLES
- SECTION 1 – GENERAL CHILLER INFORMATION & SAFETY
- SECTION 2 – PRODUCT DESCRIPTION
- INTRODUCTION
- GENERAL SYSTEM DESCRIPTION
- HIGH AMBIENT KIT
- BUILDING AUTOMATION SYSTEM INTERFACE
- MILLENIUM CONTROL CENTER
- POWER PANEL
- ACCESSORIES AND OPTIONS
- UNIT COMPONENTS
- CONTROL / POWER PANEL COMPONENTS
- PRODUCT IDENTIFICATION NUMBER (PIN)
- BASIC UNIT NOMENCLATURE
- REFRIGERANT FLOW DIAGRAM
- PROCESS AND INSTRUMENTATION DIAGRAM
- SECTION 3 – HANDLING AND STORAGE
- SECTION 4 – INSTALLATION
- INSTALLATION CHECKLIST
- HANDLING
- INSPECTION
- LOCATION AND CLEARANCES
- SPRING ISOLATORS (OPTIONAL)
- COMPRESSOR MOUNTING
- REMOTE COOLER OPTION
- CHILLED LIQUID PIPING
- PIPEWORK ARRANGEMENT
- DUCT WORK CONNECTION
- WIRING
- COMPRESSOR HEATERS
- RELIEF VALVES
- HIGH PRESSURE CUTOUT
- SINGLE-POINT SUPPLY CONNECTION – TERMINAL BLOCK, NON-FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER
- USER CONTROL WIRING INPUTS
- USER CONTROL WIRING OUTPUTS
- SECTION 5 – TECHNICAL DATA
- OPERATIONAL LIMITATIONS (ENGLISH)
- HEAT EXCHANGER FLOW, GPM
- PHYSICAL DATA (ENGLISH)
- ELECTRICAL DATA
- ELECTRICAL NOTES
- ELECTRICAL DATA W/O PUMPS
- ELECTRICAL DATA W/ PUMPS
- ELECTRICAL NOTES AND LEGEND
- WIRING DIAGRAMS
- DIMENSIONS (ENGLISH)
- TECHNICAL DATA – CLEARANCES
- WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS
- ISOLATOR INFORMATION FOR UNITS SHIPPED ON OR AFTER JUNE 15, 2008
- ISOLATOR INFORMATION FOR UNITS SHIPPED BEFORE JUNE 15, 2008
- SLRS Seismic Isolator Specifications
- SLRS Seismic Isolator Installation and Adjustment
- One Inch Deflection Spring Isolator Cross-reference
- Installation of 1” Deflection Mounts
- Neoprene Isolator Cross-reference
- Two Inch Deflection, Seismic Spring IsolatorCross-reference - SLRS
- SLRS Seismic Isolator Installation and Adjustment
- SECTION 6 – COMMISSIONING
- SECTION 7 – UNIT CONTROLS
- SECTION 8 – UNIT OPERATION
- CAPACITY CONTROL
- SUCTION PRESSURE LIMIT CONTROLS
- DISCHARGE PRESSURE LIMIT CONTROLS
- LEAVING CHILLED LIQUID CONTROL
- LEAVING CHILLED LIQUID CONTROLOVERRIDE TO REDUCE CYCLING
- LEAVING CHILLED LIQUID SYSTEM LEAD/LAG AND COMPRESSOR SEQUENCING
- RETURN CHILLED LIQUID CONTROL
- RETURN CHILLLED LIQUID SYSTEM LEAD/LAG AND COMPRESSOR SEQUENCING
- ANTI-RECYCLE TIMER
- ANTI-COINCIDENCE TIMER
- EVAPORATOR PUMP CONTROL & YORK HYDRO KIT PUMP CONTROL
- EVAPORATOR HEATER CONTROL
- PUMPDOWN CONTROL
- STANDARD CONDENSER FAN CONTROL
- LOAD LIMITING
- COMPRESSOR RUN STATUS
- ALARM STATUS
- REMOTE BAS/EMS TEMPERATURE RESET USINGA VOLTAGE OR CURRENT SIGNAL
- SECTION 9 – SERVICE AND TROUBLESHOOTING
- SECTION 10 – MAINTENANCE
JOHNSON CONTROLS
108
FORM 150.72-NM1 (908)
Commissioning
JOB NAME: ______________________________
SALES ORDER #: _________________________
LOCATION: ______________________________
SOLD BY: ________________________________
INSTALLING
CONTRACTOR: ___________________________
START-UP
TECHNICIAN/
COMPANY: _______________________________
START-UP DATE : _________________________
CHILLER MODEL #: _______________________
SERIAL #: ______________________________
CHECKING THE SYSTEM
PRIOR TO INITIAL START (NO POWER)
Unit Checks
1. Inspect the unit for shipping or installation dam-
age.
2. Assure that all piping has been completed.
3. Visually check for refrigerant piping leaks.
4. Open suction line ball valve, discharge line ball
valve, and liquid line valve for each system.
5. The compressor oil level should be maintained
so that an oil level is visible or splashing in the
sight glass when fully loaded. At shutdown, the
oil level should be between the bottom and middle
of the oil equalizing sight glass.
6. Assure water pumps are on. Check and adjust
water pump ow rate and pressure drop across
the cooler (see OPERATIONAL LIMITATIONS).
Verify ow switch operation.
-
EQUIPMENT STARTUP CHECKLIST
7. Check the control panel to ensure it is free of
foreign material (wires, metal chips, etc.).
8. Visually inspect wiring (power and control). Wir-
ing MUST meet N.E.C. and local codes.
9. Check tightness of power wiring inside the power
panel on both sides of the motor contactors and
overloads.
10. Check for proper size fuses in main and control
circuits, and verify overload setting corresponds
with RLA and FLA values in electrical tables.
11. Assure 120VAC Control Power to TB1 has 15
amp minimum capacity.
12. Be certain all water temp sensors are inserted
completely in their respective wells and are coated
with heat conductive compound.
13. Assure that evaporator TXV bulbs are strapped
onto the suction lines at 4 or 8 o’clock positions
or suction temp. sensors if EEVs are installed.
COMPRESSOR HEATERS
(POWER ON – 24 HOURS PRIOR TO START)
1. Apply 120VAC and verify its value between ter-
minals 5 and 2 of XTBC2. The voltage should be
120VAC +/- 10%.
Power must be applied 24 hours prior to
start-up.
Each heater should draw approximately 0.5-1A.
PANEL CHECKS
(POWER ON – BOTH UNIT SWITCH OFF)
1. Apply 3-phase power and verify its value. Volt-
age imbalance should be no more than 2% of the
average voltage.
2. Apply 120VAC and verify its value on the terminal
block in the Power Panel. Make the measurement
between terminals 5 and 2 of XTBC2. The voltage
should be 120VAC +/- 10%.
3. Program/verify the Cooling Setpoints, Program
Setpoints, and unit Options. Record the values be-
low (see sections on Setpoints and Unit Keys for
programming instruction) in Table 13.