Specifications
Table Of Contents
- Form 150.72-NM1 (908)
- GENERAL SAFETY GUIDELINES
- CHANGEABILITY OF THIS DOCUMENT
- TABLE OF CONTENTS
- LIST OF FIGURES
- LIST OF TABLES
- SECTION 1 – GENERAL CHILLER INFORMATION & SAFETY
- SECTION 2 – PRODUCT DESCRIPTION
- INTRODUCTION
- GENERAL SYSTEM DESCRIPTION
- HIGH AMBIENT KIT
- BUILDING AUTOMATION SYSTEM INTERFACE
- MILLENIUM CONTROL CENTER
- POWER PANEL
- ACCESSORIES AND OPTIONS
- UNIT COMPONENTS
- CONTROL / POWER PANEL COMPONENTS
- PRODUCT IDENTIFICATION NUMBER (PIN)
- BASIC UNIT NOMENCLATURE
- REFRIGERANT FLOW DIAGRAM
- PROCESS AND INSTRUMENTATION DIAGRAM
- SECTION 3 – HANDLING AND STORAGE
- SECTION 4 – INSTALLATION
- INSTALLATION CHECKLIST
- HANDLING
- INSPECTION
- LOCATION AND CLEARANCES
- SPRING ISOLATORS (OPTIONAL)
- COMPRESSOR MOUNTING
- REMOTE COOLER OPTION
- CHILLED LIQUID PIPING
- PIPEWORK ARRANGEMENT
- DUCT WORK CONNECTION
- WIRING
- COMPRESSOR HEATERS
- RELIEF VALVES
- HIGH PRESSURE CUTOUT
- SINGLE-POINT SUPPLY CONNECTION – TERMINAL BLOCK, NON-FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER
- USER CONTROL WIRING INPUTS
- USER CONTROL WIRING OUTPUTS
- SECTION 5 – TECHNICAL DATA
- OPERATIONAL LIMITATIONS (ENGLISH)
- HEAT EXCHANGER FLOW, GPM
- PHYSICAL DATA (ENGLISH)
- ELECTRICAL DATA
- ELECTRICAL NOTES
- ELECTRICAL DATA W/O PUMPS
- ELECTRICAL DATA W/ PUMPS
- ELECTRICAL NOTES AND LEGEND
- WIRING DIAGRAMS
- DIMENSIONS (ENGLISH)
- TECHNICAL DATA – CLEARANCES
- WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS
- ISOLATOR INFORMATION FOR UNITS SHIPPED ON OR AFTER JUNE 15, 2008
- ISOLATOR INFORMATION FOR UNITS SHIPPED BEFORE JUNE 15, 2008
- SLRS Seismic Isolator Specifications
- SLRS Seismic Isolator Installation and Adjustment
- One Inch Deflection Spring Isolator Cross-reference
- Installation of 1” Deflection Mounts
- Neoprene Isolator Cross-reference
- Two Inch Deflection, Seismic Spring IsolatorCross-reference - SLRS
- SLRS Seismic Isolator Installation and Adjustment
- SECTION 6 – COMMISSIONING
- SECTION 7 – UNIT CONTROLS
- SECTION 8 – UNIT OPERATION
- CAPACITY CONTROL
- SUCTION PRESSURE LIMIT CONTROLS
- DISCHARGE PRESSURE LIMIT CONTROLS
- LEAVING CHILLED LIQUID CONTROL
- LEAVING CHILLED LIQUID CONTROLOVERRIDE TO REDUCE CYCLING
- LEAVING CHILLED LIQUID SYSTEM LEAD/LAG AND COMPRESSOR SEQUENCING
- RETURN CHILLED LIQUID CONTROL
- RETURN CHILLLED LIQUID SYSTEM LEAD/LAG AND COMPRESSOR SEQUENCING
- ANTI-RECYCLE TIMER
- ANTI-COINCIDENCE TIMER
- EVAPORATOR PUMP CONTROL & YORK HYDRO KIT PUMP CONTROL
- EVAPORATOR HEATER CONTROL
- PUMPDOWN CONTROL
- STANDARD CONDENSER FAN CONTROL
- LOAD LIMITING
- COMPRESSOR RUN STATUS
- ALARM STATUS
- REMOTE BAS/EMS TEMPERATURE RESET USINGA VOLTAGE OR CURRENT SIGNAL
- SECTION 9 – SERVICE AND TROUBLESHOOTING
- SECTION 10 – MAINTENANCE
FORM 150.72-NM1 (908)
11
JOHNSON CONTROLS
LIST OF TABLES
TABLE 1 – TEMPERATURES AND FLOWS ..............................................................................................42
TABLE 2 – VOLTAGE LIMITATIONS ..........................................................................................................42
TABLE 3 – ETHYLENE & PROPYLENE GLYCOL CORRECTION FACTORS .........................................43
TABLE 4 – PHYSICAL DATA (ENGLISH) ..................................................................................................44
TABLE 5 – MICRO PANEL POWER SUPPLY ............................................................................................46
TABLE 6 – VOLTAGE RANGE ...................................................................................................................46
TABLE 7 – SETPOINTS ENTRY LIST ......................................................................................................109
TABLE 8 – STATUS KEY MESSAGES QUICK REFERENCE LIST ........................................................119
TABLE 9 – OPERATION DATA .................................................................................................................123
TABLE 10 – COOLING SETPOINTS, PROGRAMMABLE LIMITS AND DEFAULTS .............................131
TABLE 11 – PROGRAM KEY LIMITS AND DEFAULT .............................................................................134
TABLE 12 – SETPOINTS QUICK REFERENCE LIST .............................................................................135
TABLE 13 – UNIT KEYS OPTIONS PROGRAMMING QUICK REFERENCE LIST ................................141
TABLE 14 – SAMPLE COMPRESSOR STAGING FOR RETURN WATER CONTROL ..........................144
TABLE 15 – RETURN CHILLED LIQUID CONTROL FOR 4 COMPRESSORS (6 STEPS) ....................145
TABLE 16 – RETURN CHILLED LIQUID CONTROL FOR 4 COMPRESSORS (6 STEPS) ....................145
TABLE 17 – YLAA STANDARD CONDENSER FAN CONTROL USING
DISCHARGE PRESSURE ONLY (2, 3, OR 4 FANS PER SYSTEM) ..................................148
TABLE 18 – YLAA STANDARD CONDENSER FAN CONTROL USING DISCHARGE
PRESSURE ONLY (5 OR 6 FANS PER SYSTEM) ..............................................................149
TABLE 19 – COMPRESSOR OPERATION – LOAD LIMITING ...............................................................155
TABLE 20 – I/O DIGITAL INPUTS ............................................................................................................159
TABLE 21 – I/O DIGITAL OUTPUTS ........................................................................................................159
TABLE 22 – I/O ANALOG INPUTS ...........................................................................................................159
TABLE 23 – I/O ANALOG OUTPUTS .......................................................................................................159
TABLE 24 – OUTDOOR AIR SENSOR .....................................................................................................161
TABLE 25 – ENTERING/LEAVING CHILLED LIQUID TEMP. SENSOR,
TEMPERATURE/VOLTAGE CORRELATION .......................................................................162
TABLE 26 – PRESSURE TRANSDUCERS ..............................................................................................163
TABLE 27 – TROUBLESHOOTING ..........................................................................................................166
TABLE 28 – ISN RECEIVED DATA ...........................................................................................................170
TABLE 29 – ISN TRANSMITTED DATA ...................................................................................................170
TABLE 30 – ISN OPERATIONAL AND FAULT CODES ...........................................................................172
TABLE 31 – MINIMUM, MAXIMUM AND DEFAULT VALUES .................................................................174