Specifications
Table Of Contents
- Form 150.72-NM1 (908)
- GENERAL SAFETY GUIDELINES
- CHANGEABILITY OF THIS DOCUMENT
- TABLE OF CONTENTS
- LIST OF FIGURES
- LIST OF TABLES
- SECTION 1 – GENERAL CHILLER INFORMATION & SAFETY
- SECTION 2 – PRODUCT DESCRIPTION
- INTRODUCTION
- GENERAL SYSTEM DESCRIPTION
- HIGH AMBIENT KIT
- BUILDING AUTOMATION SYSTEM INTERFACE
- MILLENIUM CONTROL CENTER
- POWER PANEL
- ACCESSORIES AND OPTIONS
- UNIT COMPONENTS
- CONTROL / POWER PANEL COMPONENTS
- PRODUCT IDENTIFICATION NUMBER (PIN)
- BASIC UNIT NOMENCLATURE
- REFRIGERANT FLOW DIAGRAM
- PROCESS AND INSTRUMENTATION DIAGRAM
- SECTION 3 – HANDLING AND STORAGE
- SECTION 4 – INSTALLATION
- INSTALLATION CHECKLIST
- HANDLING
- INSPECTION
- LOCATION AND CLEARANCES
- SPRING ISOLATORS (OPTIONAL)
- COMPRESSOR MOUNTING
- REMOTE COOLER OPTION
- CHILLED LIQUID PIPING
- PIPEWORK ARRANGEMENT
- DUCT WORK CONNECTION
- WIRING
- COMPRESSOR HEATERS
- RELIEF VALVES
- HIGH PRESSURE CUTOUT
- SINGLE-POINT SUPPLY CONNECTION – TERMINAL BLOCK, NON-FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER
- USER CONTROL WIRING INPUTS
- USER CONTROL WIRING OUTPUTS
- SECTION 5 – TECHNICAL DATA
- OPERATIONAL LIMITATIONS (ENGLISH)
- HEAT EXCHANGER FLOW, GPM
- PHYSICAL DATA (ENGLISH)
- ELECTRICAL DATA
- ELECTRICAL NOTES
- ELECTRICAL DATA W/O PUMPS
- ELECTRICAL DATA W/ PUMPS
- ELECTRICAL NOTES AND LEGEND
- WIRING DIAGRAMS
- DIMENSIONS (ENGLISH)
- TECHNICAL DATA – CLEARANCES
- WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS
- ISOLATOR INFORMATION FOR UNITS SHIPPED ON OR AFTER JUNE 15, 2008
- ISOLATOR INFORMATION FOR UNITS SHIPPED BEFORE JUNE 15, 2008
- SLRS Seismic Isolator Specifications
- SLRS Seismic Isolator Installation and Adjustment
- One Inch Deflection Spring Isolator Cross-reference
- Installation of 1” Deflection Mounts
- Neoprene Isolator Cross-reference
- Two Inch Deflection, Seismic Spring IsolatorCross-reference - SLRS
- SLRS Seismic Isolator Installation and Adjustment
- SECTION 6 – COMMISSIONING
- SECTION 7 – UNIT CONTROLS
- SECTION 8 – UNIT OPERATION
- CAPACITY CONTROL
- SUCTION PRESSURE LIMIT CONTROLS
- DISCHARGE PRESSURE LIMIT CONTROLS
- LEAVING CHILLED LIQUID CONTROL
- LEAVING CHILLED LIQUID CONTROLOVERRIDE TO REDUCE CYCLING
- LEAVING CHILLED LIQUID SYSTEM LEAD/LAG AND COMPRESSOR SEQUENCING
- RETURN CHILLED LIQUID CONTROL
- RETURN CHILLLED LIQUID SYSTEM LEAD/LAG AND COMPRESSOR SEQUENCING
- ANTI-RECYCLE TIMER
- ANTI-COINCIDENCE TIMER
- EVAPORATOR PUMP CONTROL & YORK HYDRO KIT PUMP CONTROL
- EVAPORATOR HEATER CONTROL
- PUMPDOWN CONTROL
- STANDARD CONDENSER FAN CONTROL
- LOAD LIMITING
- COMPRESSOR RUN STATUS
- ALARM STATUS
- REMOTE BAS/EMS TEMPERATURE RESET USINGA VOLTAGE OR CURRENT SIGNAL
- SECTION 9 – SERVICE AND TROUBLESHOOTING
- SECTION 10 – MAINTENANCE
FORM 150.72-NM1 (908)
111
JOHNSON CONTROLS
6
The operating sequence described below relates to
operation on a hot water start after power has been
applied, such as start-up commissioning. When a
compressor starts, internal timers limit the minimum
time before another compressor can start to 1 minute.
1. For the chiller system to run, the Flow Switch must
be closed, any remote cycling contacts must be
closed, the Daily Schedule must not be scheduling
the chiller off, and temperature demand must be
present.
2. When power is applied to the system, the micropro-
cessor will start a 2 minute timer. This is the same
timer that prevents an instantaneous start after a
power failure.
3. At the end of the 2 minute timer, the microproces-
sor will check for cooling demand. If all conditions
allow for start, a compressor on the lead system
will start and the liquid line solenoid will open.
Coincident with the start, the anti-coincident timer
will be set and begin counting downward from “60”
seconds to “0” seconds.
If the unit is programmed for Auto Lead/Lag, the
system with the shortest average run-time of the
compressors will be assigned as the “lead” system.
A new lead/lag assignment is made whenever all
systems shut down.
4. Several seconds after the compressor starts, that
systems rst condenser fan will be cycled on (out-
door air temperature > 25 °F (-4 °C) or discharge
pressure). See the section on Operating Controls
for details concerning condenser fan cycling.
5. After 1 minute of compressor run time, the next
compressor in sequence will start when a system
has to load. Additional compressors will be started
at 60 second intervals as needed to satisfy tempera-
ture setpoint.
6. If demand requires, the lag system will cycle
on with the same timing sequences as the lead
system after the lead system has run for ve min-
utes. Refer to the section on Capacity Control for
a detailed explanation of system and compressor
staging.
7. As the load decreases below setpoint, the compres-
sors will be shut down in sequence. This will occur
at intervals of either 60, 30, or 20 seconds based
on water temperature as compared to setpoint, and
control mode. See the section on Capacity Control
for a detailed explanation.
8. When the last compressor in a “system” (two or
three compressors per system), is to be cycled
off, the system will initiate a pump-down. Each
“system” has a pump-down feature upon shut-off.
On a non-safety, non-unit switch shutdown, the
LLSV will be turned off and the last compressor
will be allowed to run until the suction pressure
falls below the suction pressure cutout or for 180
seconds, whichever comes rst.
UNIT OPERATING SEQUENCE