Specifications
Table Of Contents
- Form 150.72-NM1 (908)
- GENERAL SAFETY GUIDELINES
- CHANGEABILITY OF THIS DOCUMENT
- TABLE OF CONTENTS
- LIST OF FIGURES
- LIST OF TABLES
- SECTION 1 – GENERAL CHILLER INFORMATION & SAFETY
- SECTION 2 – PRODUCT DESCRIPTION
- INTRODUCTION
- GENERAL SYSTEM DESCRIPTION
- HIGH AMBIENT KIT
- BUILDING AUTOMATION SYSTEM INTERFACE
- MILLENIUM CONTROL CENTER
- POWER PANEL
- ACCESSORIES AND OPTIONS
- UNIT COMPONENTS
- CONTROL / POWER PANEL COMPONENTS
- PRODUCT IDENTIFICATION NUMBER (PIN)
- BASIC UNIT NOMENCLATURE
- REFRIGERANT FLOW DIAGRAM
- PROCESS AND INSTRUMENTATION DIAGRAM
- SECTION 3 – HANDLING AND STORAGE
- SECTION 4 – INSTALLATION
- INSTALLATION CHECKLIST
- HANDLING
- INSPECTION
- LOCATION AND CLEARANCES
- SPRING ISOLATORS (OPTIONAL)
- COMPRESSOR MOUNTING
- REMOTE COOLER OPTION
- CHILLED LIQUID PIPING
- PIPEWORK ARRANGEMENT
- DUCT WORK CONNECTION
- WIRING
- COMPRESSOR HEATERS
- RELIEF VALVES
- HIGH PRESSURE CUTOUT
- SINGLE-POINT SUPPLY CONNECTION – TERMINAL BLOCK, NON-FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER
- USER CONTROL WIRING INPUTS
- USER CONTROL WIRING OUTPUTS
- SECTION 5 – TECHNICAL DATA
- OPERATIONAL LIMITATIONS (ENGLISH)
- HEAT EXCHANGER FLOW, GPM
- PHYSICAL DATA (ENGLISH)
- ELECTRICAL DATA
- ELECTRICAL NOTES
- ELECTRICAL DATA W/O PUMPS
- ELECTRICAL DATA W/ PUMPS
- ELECTRICAL NOTES AND LEGEND
- WIRING DIAGRAMS
- DIMENSIONS (ENGLISH)
- TECHNICAL DATA – CLEARANCES
- WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS
- ISOLATOR INFORMATION FOR UNITS SHIPPED ON OR AFTER JUNE 15, 2008
- ISOLATOR INFORMATION FOR UNITS SHIPPED BEFORE JUNE 15, 2008
- SLRS Seismic Isolator Specifications
- SLRS Seismic Isolator Installation and Adjustment
- One Inch Deflection Spring Isolator Cross-reference
- Installation of 1” Deflection Mounts
- Neoprene Isolator Cross-reference
- Two Inch Deflection, Seismic Spring IsolatorCross-reference - SLRS
- SLRS Seismic Isolator Installation and Adjustment
- SECTION 6 – COMMISSIONING
- SECTION 7 – UNIT CONTROLS
- SECTION 8 – UNIT OPERATION
- CAPACITY CONTROL
- SUCTION PRESSURE LIMIT CONTROLS
- DISCHARGE PRESSURE LIMIT CONTROLS
- LEAVING CHILLED LIQUID CONTROL
- LEAVING CHILLED LIQUID CONTROLOVERRIDE TO REDUCE CYCLING
- LEAVING CHILLED LIQUID SYSTEM LEAD/LAG AND COMPRESSOR SEQUENCING
- RETURN CHILLED LIQUID CONTROL
- RETURN CHILLLED LIQUID SYSTEM LEAD/LAG AND COMPRESSOR SEQUENCING
- ANTI-RECYCLE TIMER
- ANTI-COINCIDENCE TIMER
- EVAPORATOR PUMP CONTROL & YORK HYDRO KIT PUMP CONTROL
- EVAPORATOR HEATER CONTROL
- PUMPDOWN CONTROL
- STANDARD CONDENSER FAN CONTROL
- LOAD LIMITING
- COMPRESSOR RUN STATUS
- ALARM STATUS
- REMOTE BAS/EMS TEMPERATURE RESET USINGA VOLTAGE OR CURRENT SIGNAL
- SECTION 9 – SERVICE AND TROUBLESHOOTING
- SECTION 10 – MAINTENANCE
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JOHNSON CONTROLS
118
FORM 150.72-NM1 (908)
Unit Controls
Unit Safeties
Unit safeties are faults that cause all running compressors
to be shut down. Unit faults are auto reset faults in that
the unit will be allowed to restart automatically after the
fault condition is no longer present.
The Low Ambient Temp Cutout is a safety shutdown
designed to protect the chiller from operating in a low
ambient condition. If the outdoor ambient temperature
falls below the programmable cutout, the chiller will
shut down. Restart can occur when temperature rises 2
°F above the cutoff.
The Low Leaving Chilled Liquid Temp Cutout protects
the chiller form an evaporator freeze-up should the
chilled liquid temperature drop below the freeze point.
This situation could occur under low ow conditions
or if the micro panel setpoint values are improperly
programmed. Anytime the leaving chilled liquid
temperature (water or glycol) drops below the cutout
point, the chiller will shutdown. Restart can occur when
chilled liquid temperature rises 2 °F above the cutout.
The Under Voltage Safety assures that the system is
not operated at voltages where malfunction of the
microprocessor could result in system damage. When the
115VAC to the micro panel drops below a certain level, a
unit fault is initiated to safely shut down the unit. Restart
is allowed after the unit is fully powered again and the
anti-recycle timers have nished counting down.
When the CURRENT FEEDBACK ONE PER UNIT
option is selected under the OPTIONS Key, the unit will
shut down when the voltage exceeds the programmed
trip voltage for 5 seconds.
The trip voltage is programmed at the factory according
to compressor or unit RLA.
Restart will occur after the anti-recycle timer times
out.
Unit Warning
The following messages are not unit safeties and will not
be logged to the history buffer. They are unit warnings
and will not auto-restart. Operator intervention is
required to allow a restart of the chiller.
The Low Battery Warning can only occur at unit
power-up. On micro panel power-up, the RTC battery
is checked. If a low battery is found, all programmed
setpoints, program values, options, time, schedule, and
history buffers will be lost. These values will all be reset
to their default values which may not be the desired
operating values. Once a faulty battery is detected,
the unit will be prevented from running until the
PROGRAM key is pressed. Once PROGRAM is pressed
the anti-recycle timers will be set to the programmed
anti-recycle time to allow the operator time to check
setpoints, and if necessary, reprogram programmable
values and options.
If a low battery is detected, it should be replaced as
soon as possible. The programmed values will all be lost
and the unit will be prevented from running on the next
power interruption. The RTC/battery (031-02565-000)
is located at U5 on the microboard.
This indicates the condensing unit jumper is installed
between J11-12 and J11-7. This jumper must be
removed to operate the chiller.
U N I T F A U L T :
L O W A M B I E N T T E M P
U N I T F A U L T :
1 1 5 V A C U N D E R V O L T A G E
U N I T F A U L T :
L O W L I Q U I D T E M P
! ! L O W B A T T E R Y ! !
C H E C K P R O G / S E T P / O P T N
U N I T F A U L T :
H I G H M T R C U R R
I N C O R R E C T
U N I T T Y P E