Specifications
Table Of Contents
- Form 150.72-NM1 (908)
- GENERAL SAFETY GUIDELINES
- CHANGEABILITY OF THIS DOCUMENT
- TABLE OF CONTENTS
- LIST OF FIGURES
- LIST OF TABLES
- SECTION 1 – GENERAL CHILLER INFORMATION & SAFETY
- SECTION 2 – PRODUCT DESCRIPTION
- INTRODUCTION
- GENERAL SYSTEM DESCRIPTION
- HIGH AMBIENT KIT
- BUILDING AUTOMATION SYSTEM INTERFACE
- MILLENIUM CONTROL CENTER
- POWER PANEL
- ACCESSORIES AND OPTIONS
- UNIT COMPONENTS
- CONTROL / POWER PANEL COMPONENTS
- PRODUCT IDENTIFICATION NUMBER (PIN)
- BASIC UNIT NOMENCLATURE
- REFRIGERANT FLOW DIAGRAM
- PROCESS AND INSTRUMENTATION DIAGRAM
- SECTION 3 – HANDLING AND STORAGE
- SECTION 4 – INSTALLATION
- INSTALLATION CHECKLIST
- HANDLING
- INSPECTION
- LOCATION AND CLEARANCES
- SPRING ISOLATORS (OPTIONAL)
- COMPRESSOR MOUNTING
- REMOTE COOLER OPTION
- CHILLED LIQUID PIPING
- PIPEWORK ARRANGEMENT
- DUCT WORK CONNECTION
- WIRING
- COMPRESSOR HEATERS
- RELIEF VALVES
- HIGH PRESSURE CUTOUT
- SINGLE-POINT SUPPLY CONNECTION – TERMINAL BLOCK, NON-FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER
- USER CONTROL WIRING INPUTS
- USER CONTROL WIRING OUTPUTS
- SECTION 5 – TECHNICAL DATA
- OPERATIONAL LIMITATIONS (ENGLISH)
- HEAT EXCHANGER FLOW, GPM
- PHYSICAL DATA (ENGLISH)
- ELECTRICAL DATA
- ELECTRICAL NOTES
- ELECTRICAL DATA W/O PUMPS
- ELECTRICAL DATA W/ PUMPS
- ELECTRICAL NOTES AND LEGEND
- WIRING DIAGRAMS
- DIMENSIONS (ENGLISH)
- TECHNICAL DATA – CLEARANCES
- WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS
- ISOLATOR INFORMATION FOR UNITS SHIPPED ON OR AFTER JUNE 15, 2008
- ISOLATOR INFORMATION FOR UNITS SHIPPED BEFORE JUNE 15, 2008
- SLRS Seismic Isolator Specifications
- SLRS Seismic Isolator Installation and Adjustment
- One Inch Deflection Spring Isolator Cross-reference
- Installation of 1” Deflection Mounts
- Neoprene Isolator Cross-reference
- Two Inch Deflection, Seismic Spring IsolatorCross-reference - SLRS
- SLRS Seismic Isolator Installation and Adjustment
- SECTION 6 – COMMISSIONING
- SECTION 7 – UNIT CONTROLS
- SECTION 8 – UNIT OPERATION
- CAPACITY CONTROL
- SUCTION PRESSURE LIMIT CONTROLS
- DISCHARGE PRESSURE LIMIT CONTROLS
- LEAVING CHILLED LIQUID CONTROL
- LEAVING CHILLED LIQUID CONTROLOVERRIDE TO REDUCE CYCLING
- LEAVING CHILLED LIQUID SYSTEM LEAD/LAG AND COMPRESSOR SEQUENCING
- RETURN CHILLED LIQUID CONTROL
- RETURN CHILLLED LIQUID SYSTEM LEAD/LAG AND COMPRESSOR SEQUENCING
- ANTI-RECYCLE TIMER
- ANTI-COINCIDENCE TIMER
- EVAPORATOR PUMP CONTROL & YORK HYDRO KIT PUMP CONTROL
- EVAPORATOR HEATER CONTROL
- PUMPDOWN CONTROL
- STANDARD CONDENSER FAN CONTROL
- LOAD LIMITING
- COMPRESSOR RUN STATUS
- ALARM STATUS
- REMOTE BAS/EMS TEMPERATURE RESET USINGA VOLTAGE OR CURRENT SIGNAL
- SECTION 9 – SERVICE AND TROUBLESHOOTING
- SECTION 10 – MAINTENANCE
FORM 150.72-NM1 (908)
159
JOHNSON CONTROLS
9
F L O W S W / R E M S T A R T
J 13 - 5 I S O N
TABLE 23 – I/O ANALOG OUTPUTS
TABLE 22 – I/O ANALOG INPUTS
The digital inputs will display the input connection and
ON/OFF status such as:
This indicates that the ow switch/remote start input is
connected to plug 13- pin 5 (J13-5) on the microboard,
and is ON (ON = +30VDC unregulated input, OFF =
0VDC input on digital inputs).
CONTROL INPUTS/OUTPUTS
Tables 20 through 23 are a quick reference list providing
the connection points and a description of the inputs and
outputs respectively. All input and output connections
pertain to the connections at the microboard.
TABLE 20 – I/O DIGITAL INPUTS
J13-2 Unit ON/OFF Switch
J13-3 Load Limit Stage 2 on 3, 5 & 6 Comp. Units
J13-4 Load Limit Stage 1
J13-5 Flow Switch and Remote Start/Stop
J13-6 Spare
J13-7
Single System Select
(Jumper = Single Sys, No Jumper = Two Sys)
J13-8
CR1
(Sys 1 Motor Protector/High Pressure Cutout)
J13-10
CR2
(Sys 2 Motor Protector/High Pressure Cutout)
J7-10
SYS 1 Suction Transducer
-or-
SYS 1 Low Pressure Switch
J11-12
Unit Type: Chiller = NO Jumper J11-12 to +24 VDC
YCUL Condensing Unit = Jumper J11-12 to +24 VDC
(Do NOT Use)
J7-11 SYS 1 Discharge Pressure Transducer (Optional)
J6-9 Ambient Air Temp. Sensor
J6-7 Leaving Chilled Liquid Temp. Sensor
J6-8 Return Chilled Liquid Temp. Sensor
J9-10
SYS 2 Suction Pressure Transducer
-or-
SYS 2 Low Pressure Switch
J9-11
SYS 2 Discharge Pressure Transducer
(Optional)
J7-12 Unit/SYS 1 Voltage
J9-12 SYS 2 Voltage
J11-11 Remote Temperature Reset
TABLE 21 – I/O DIGITAL OUTPUTS
TB7-2 SYS 1 Compressor 1
TB7-3 SYS 1 Liquid Line Solenoid Valve
TB7-4 SYS 1 Compressor 2
TB7-5 SYS 1 Compressor 3
TB7-7 SYS 1 Hot Gas Bypass Valve
TB10-2 SYS 2 Compressor 1
TB10-3 SYS 2 Liquid Line Solenoid Valve
TB10-4 SYS 2 Compressor 2
TB10-5 SYS 2 Compressor 3
TB7-8 SYS 1 Condenser Fan Output 1
TB7-9 SYS 1 Condenser Fan Output 2
TB7-10 SYS 1 Condenser Fan Output 3
TB10-8 SYS 2 Condenser Fan Output 1
TB10-9 SYS 2 Condenser Fan Output 2
TB10-10 SYS 2 Condenser Fan Output 3
TB8-2 Evaporator Heater
TB8-3 SYS 1 Alarm
TB9-2 SYS 2 Alarm
TB8-6 & 7 Evaporator Pump Starter
TB10-7 SYS 2 Hot Gas Bypass Valve
N/A Not Applicable