Specifications
Table Of Contents
- Form 150.72-NM1 (908)
- GENERAL SAFETY GUIDELINES
- CHANGEABILITY OF THIS DOCUMENT
- TABLE OF CONTENTS
- LIST OF FIGURES
- LIST OF TABLES
- SECTION 1 – GENERAL CHILLER INFORMATION & SAFETY
- SECTION 2 – PRODUCT DESCRIPTION
- INTRODUCTION
- GENERAL SYSTEM DESCRIPTION
- HIGH AMBIENT KIT
- BUILDING AUTOMATION SYSTEM INTERFACE
- MILLENIUM CONTROL CENTER
- POWER PANEL
- ACCESSORIES AND OPTIONS
- UNIT COMPONENTS
- CONTROL / POWER PANEL COMPONENTS
- PRODUCT IDENTIFICATION NUMBER (PIN)
- BASIC UNIT NOMENCLATURE
- REFRIGERANT FLOW DIAGRAM
- PROCESS AND INSTRUMENTATION DIAGRAM
- SECTION 3 – HANDLING AND STORAGE
- SECTION 4 – INSTALLATION
- INSTALLATION CHECKLIST
- HANDLING
- INSPECTION
- LOCATION AND CLEARANCES
- SPRING ISOLATORS (OPTIONAL)
- COMPRESSOR MOUNTING
- REMOTE COOLER OPTION
- CHILLED LIQUID PIPING
- PIPEWORK ARRANGEMENT
- DUCT WORK CONNECTION
- WIRING
- COMPRESSOR HEATERS
- RELIEF VALVES
- HIGH PRESSURE CUTOUT
- SINGLE-POINT SUPPLY CONNECTION – TERMINAL BLOCK, NON-FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER
- USER CONTROL WIRING INPUTS
- USER CONTROL WIRING OUTPUTS
- SECTION 5 – TECHNICAL DATA
- OPERATIONAL LIMITATIONS (ENGLISH)
- HEAT EXCHANGER FLOW, GPM
- PHYSICAL DATA (ENGLISH)
- ELECTRICAL DATA
- ELECTRICAL NOTES
- ELECTRICAL DATA W/O PUMPS
- ELECTRICAL DATA W/ PUMPS
- ELECTRICAL NOTES AND LEGEND
- WIRING DIAGRAMS
- DIMENSIONS (ENGLISH)
- TECHNICAL DATA – CLEARANCES
- WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS
- ISOLATOR INFORMATION FOR UNITS SHIPPED ON OR AFTER JUNE 15, 2008
- ISOLATOR INFORMATION FOR UNITS SHIPPED BEFORE JUNE 15, 2008
- SLRS Seismic Isolator Specifications
- SLRS Seismic Isolator Installation and Adjustment
- One Inch Deflection Spring Isolator Cross-reference
- Installation of 1” Deflection Mounts
- Neoprene Isolator Cross-reference
- Two Inch Deflection, Seismic Spring IsolatorCross-reference - SLRS
- SLRS Seismic Isolator Installation and Adjustment
- SECTION 6 – COMMISSIONING
- SECTION 7 – UNIT CONTROLS
- SECTION 8 – UNIT OPERATION
- CAPACITY CONTROL
- SUCTION PRESSURE LIMIT CONTROLS
- DISCHARGE PRESSURE LIMIT CONTROLS
- LEAVING CHILLED LIQUID CONTROL
- LEAVING CHILLED LIQUID CONTROLOVERRIDE TO REDUCE CYCLING
- LEAVING CHILLED LIQUID SYSTEM LEAD/LAG AND COMPRESSOR SEQUENCING
- RETURN CHILLED LIQUID CONTROL
- RETURN CHILLLED LIQUID SYSTEM LEAD/LAG AND COMPRESSOR SEQUENCING
- ANTI-RECYCLE TIMER
- ANTI-COINCIDENCE TIMER
- EVAPORATOR PUMP CONTROL & YORK HYDRO KIT PUMP CONTROL
- EVAPORATOR HEATER CONTROL
- PUMPDOWN CONTROL
- STANDARD CONDENSER FAN CONTROL
- LOAD LIMITING
- COMPRESSOR RUN STATUS
- ALARM STATUS
- REMOTE BAS/EMS TEMPERATURE RESET USINGA VOLTAGE OR CURRENT SIGNAL
- SECTION 9 – SERVICE AND TROUBLESHOOTING
- SECTION 10 – MAINTENANCE
JOHNSON CONTROLS
168
FORM 150.72-NM1 (908)
Service and Troubleshooting
PROBLEM CAUSE SOLUTION
“MP / HPCO” FAULT 1. Compressor internal motor 1. Verify refrigerant charge is
protector (MP) open. not low. Verify superheat
setting of °10 – 15 °F (5.6° –
8. 3 °C). Verify correct com-
pressor rotation. Verify
compressor is not over
loaded.
2. External overload tripped. 2. Determine cause and reset.
3. HPCO switch open. 3. See “High Press. Disch.”
Fault.
4. Defective HPCO switch. 4. Replace HPCO switch.
5. Defective CR relay. 5. Replace relay.
COMPRESSOR(S) WON’T 1. Demand not great enough. 1. No problem. Consult
START “Installation” Manual to aid
in understanding compres-
sor operation and capacity
control.
2. Defective water temperature 2. Compare the display with a
sensor. thermometer. Should be
within +/- 2 degrees. Refer
to Service section for RWT/
LWT temp./voltage table.
3. Contactor/Overload failure. 3. Replace defective part.
4. Compressor failure. 4. Diagnose cause of failure
and replace.
LACK OF COOLING EFFECT 1. Fouled evaporator surface. 1. Contact the local YORK
Low suction pressure will service representative.
be observed.
2. Improper ow through the 2. Reduce ow to within chiller
evaporator. design specs. See Limita-
tions in Installation section.
3. Low refrigerant charge. 3. Check subcooling and add
Low suction pressure will charge as needed.
be observed.
TROUBLESHOOTING (CONT’D)