Specifications
Table Of Contents
- Form 150.72-NM1 (908)
- GENERAL SAFETY GUIDELINES
- CHANGEABILITY OF THIS DOCUMENT
- TABLE OF CONTENTS
- LIST OF FIGURES
- LIST OF TABLES
- SECTION 1 – GENERAL CHILLER INFORMATION & SAFETY
- SECTION 2 – PRODUCT DESCRIPTION
- INTRODUCTION
- GENERAL SYSTEM DESCRIPTION
- HIGH AMBIENT KIT
- BUILDING AUTOMATION SYSTEM INTERFACE
- MILLENIUM CONTROL CENTER
- POWER PANEL
- ACCESSORIES AND OPTIONS
- UNIT COMPONENTS
- CONTROL / POWER PANEL COMPONENTS
- PRODUCT IDENTIFICATION NUMBER (PIN)
- BASIC UNIT NOMENCLATURE
- REFRIGERANT FLOW DIAGRAM
- PROCESS AND INSTRUMENTATION DIAGRAM
- SECTION 3 – HANDLING AND STORAGE
- SECTION 4 – INSTALLATION
- INSTALLATION CHECKLIST
- HANDLING
- INSPECTION
- LOCATION AND CLEARANCES
- SPRING ISOLATORS (OPTIONAL)
- COMPRESSOR MOUNTING
- REMOTE COOLER OPTION
- CHILLED LIQUID PIPING
- PIPEWORK ARRANGEMENT
- DUCT WORK CONNECTION
- WIRING
- COMPRESSOR HEATERS
- RELIEF VALVES
- HIGH PRESSURE CUTOUT
- SINGLE-POINT SUPPLY CONNECTION – TERMINAL BLOCK, NON-FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER
- USER CONTROL WIRING INPUTS
- USER CONTROL WIRING OUTPUTS
- SECTION 5 – TECHNICAL DATA
- OPERATIONAL LIMITATIONS (ENGLISH)
- HEAT EXCHANGER FLOW, GPM
- PHYSICAL DATA (ENGLISH)
- ELECTRICAL DATA
- ELECTRICAL NOTES
- ELECTRICAL DATA W/O PUMPS
- ELECTRICAL DATA W/ PUMPS
- ELECTRICAL NOTES AND LEGEND
- WIRING DIAGRAMS
- DIMENSIONS (ENGLISH)
- TECHNICAL DATA – CLEARANCES
- WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS
- ISOLATOR INFORMATION FOR UNITS SHIPPED ON OR AFTER JUNE 15, 2008
- ISOLATOR INFORMATION FOR UNITS SHIPPED BEFORE JUNE 15, 2008
- SLRS Seismic Isolator Specifications
- SLRS Seismic Isolator Installation and Adjustment
- One Inch Deflection Spring Isolator Cross-reference
- Installation of 1” Deflection Mounts
- Neoprene Isolator Cross-reference
- Two Inch Deflection, Seismic Spring IsolatorCross-reference - SLRS
- SLRS Seismic Isolator Installation and Adjustment
- SECTION 6 – COMMISSIONING
- SECTION 7 – UNIT CONTROLS
- SECTION 8 – UNIT OPERATION
- CAPACITY CONTROL
- SUCTION PRESSURE LIMIT CONTROLS
- DISCHARGE PRESSURE LIMIT CONTROLS
- LEAVING CHILLED LIQUID CONTROL
- LEAVING CHILLED LIQUID CONTROLOVERRIDE TO REDUCE CYCLING
- LEAVING CHILLED LIQUID SYSTEM LEAD/LAG AND COMPRESSOR SEQUENCING
- RETURN CHILLED LIQUID CONTROL
- RETURN CHILLLED LIQUID SYSTEM LEAD/LAG AND COMPRESSOR SEQUENCING
- ANTI-RECYCLE TIMER
- ANTI-COINCIDENCE TIMER
- EVAPORATOR PUMP CONTROL & YORK HYDRO KIT PUMP CONTROL
- EVAPORATOR HEATER CONTROL
- PUMPDOWN CONTROL
- STANDARD CONDENSER FAN CONTROL
- LOAD LIMITING
- COMPRESSOR RUN STATUS
- ALARM STATUS
- REMOTE BAS/EMS TEMPERATURE RESET USINGA VOLTAGE OR CURRENT SIGNAL
- SECTION 9 – SERVICE AND TROUBLESHOOTING
- SECTION 10 – MAINTENANCE
FORM 150.72-NM1 (908)
17
JOHNSON CONTROLS
2
UNIT ON/OFF switch
The microprocessor control center is capable of
displaying the following:
• Return and leaving liquid temperature
• Low leaving liquid temperature cutout setting
• Low ambient temperature cutout setting
• Outdoor air temperature
• English or Metric data
• Suction pressure cutout setting
• Each system suction pressure
• Discharge pressure (optional)
• Liquid Temperature Reset via a Johnson Controls
ISN DDC or Building Automation System (by
others) via:
- a pulse width modulated (PWM) input as stan-
dard.
- a 4-20 milliamp or 0 -10 VDC input with the
optional B.A.S. interface option.
• Anti-recycle timer status for each system
• Anti-coincident system start timer condition
• Compressor run status
• No cooling load condition
• Day, date and time
• Daily start/stop times
• Holiday status
• Automatic or manual system lead/lag control
• Lead system denition
• Compressor starts & operating hours
(each compressor)
• Status of hot gas valves, evaporator heater
and fan operation
• Run permissive status
• Number of compressors running
• Liquid solenoid valve status
• Load & unload timer status
• Water pump status
* Intensity of Protection European Standard
** International Electrotechnical Commission
Provisions are included for: pumpdown at shutdown;
optional remote chilled water temperature reset and two
steps of demand load limiting from an external building
automation system. Unit alarm contacts are standard.
The operating program is stored in non-volatile memory
battery backed RAM to eliminate chiller failure due to
AC powered failure/battery discharge. Programmed
setpoints are retained in lithium battery-backed RTC
memory for 5 years minimum.
HIGH AMBIENT KIT
Allows units to operate when the ambient temperature
is above 115°F (46°C). Includes sun shield panels and
discharge pressure transducers.
BUILDING AUTOMATION SYSTEM
INTERFACE
The Microprocessor Board can accept a 4-20 milliamp, 0-
10VDC or contact closure input to reset the leaving chiller
liquid temperature from a Building Automation System.
Only one of the following remote communications
options can be offered on a unit at a time: BAS Interface,
Remote Control Panel or Multi-unit Sequence Control.
(Factory Mounted)
- The standard unit capabilities include remote
start-stop, remote water temperature reset via a
PWM 4-20 milliamp or 0-10VDC input signal
or up to two stages of demand (load) limiting
depending on model.
- The standard control panel can be directly con-
nected to a Johnson Controls Building Automated
System.
POWER PANEL
Each panel contains:
• Compressor power terminals
• Compressor motor starting contactors per
l.E.C.**
• Control power terminals to accept incoming for
115-1-60 control power
• Fan contactors & overload current protection
The power wiring is routed through liquid-tight conduit
to the compressors and fans.