Specifications
Table Of Contents
- Form 150.72-NM1 (908)
- GENERAL SAFETY GUIDELINES
- CHANGEABILITY OF THIS DOCUMENT
- TABLE OF CONTENTS
- LIST OF FIGURES
- LIST OF TABLES
- SECTION 1 – GENERAL CHILLER INFORMATION & SAFETY
- SECTION 2 – PRODUCT DESCRIPTION
- INTRODUCTION
- GENERAL SYSTEM DESCRIPTION
- HIGH AMBIENT KIT
- BUILDING AUTOMATION SYSTEM INTERFACE
- MILLENIUM CONTROL CENTER
- POWER PANEL
- ACCESSORIES AND OPTIONS
- UNIT COMPONENTS
- CONTROL / POWER PANEL COMPONENTS
- PRODUCT IDENTIFICATION NUMBER (PIN)
- BASIC UNIT NOMENCLATURE
- REFRIGERANT FLOW DIAGRAM
- PROCESS AND INSTRUMENTATION DIAGRAM
- SECTION 3 – HANDLING AND STORAGE
- SECTION 4 – INSTALLATION
- INSTALLATION CHECKLIST
- HANDLING
- INSPECTION
- LOCATION AND CLEARANCES
- SPRING ISOLATORS (OPTIONAL)
- COMPRESSOR MOUNTING
- REMOTE COOLER OPTION
- CHILLED LIQUID PIPING
- PIPEWORK ARRANGEMENT
- DUCT WORK CONNECTION
- WIRING
- COMPRESSOR HEATERS
- RELIEF VALVES
- HIGH PRESSURE CUTOUT
- SINGLE-POINT SUPPLY CONNECTION – TERMINAL BLOCK, NON-FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER
- USER CONTROL WIRING INPUTS
- USER CONTROL WIRING OUTPUTS
- SECTION 5 – TECHNICAL DATA
- OPERATIONAL LIMITATIONS (ENGLISH)
- HEAT EXCHANGER FLOW, GPM
- PHYSICAL DATA (ENGLISH)
- ELECTRICAL DATA
- ELECTRICAL NOTES
- ELECTRICAL DATA W/O PUMPS
- ELECTRICAL DATA W/ PUMPS
- ELECTRICAL NOTES AND LEGEND
- WIRING DIAGRAMS
- DIMENSIONS (ENGLISH)
- TECHNICAL DATA – CLEARANCES
- WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS
- ISOLATOR INFORMATION FOR UNITS SHIPPED ON OR AFTER JUNE 15, 2008
- ISOLATOR INFORMATION FOR UNITS SHIPPED BEFORE JUNE 15, 2008
- SLRS Seismic Isolator Specifications
- SLRS Seismic Isolator Installation and Adjustment
- One Inch Deflection Spring Isolator Cross-reference
- Installation of 1” Deflection Mounts
- Neoprene Isolator Cross-reference
- Two Inch Deflection, Seismic Spring IsolatorCross-reference - SLRS
- SLRS Seismic Isolator Installation and Adjustment
- SECTION 6 – COMMISSIONING
- SECTION 7 – UNIT CONTROLS
- SECTION 8 – UNIT OPERATION
- CAPACITY CONTROL
- SUCTION PRESSURE LIMIT CONTROLS
- DISCHARGE PRESSURE LIMIT CONTROLS
- LEAVING CHILLED LIQUID CONTROL
- LEAVING CHILLED LIQUID CONTROLOVERRIDE TO REDUCE CYCLING
- LEAVING CHILLED LIQUID SYSTEM LEAD/LAG AND COMPRESSOR SEQUENCING
- RETURN CHILLED LIQUID CONTROL
- RETURN CHILLLED LIQUID SYSTEM LEAD/LAG AND COMPRESSOR SEQUENCING
- ANTI-RECYCLE TIMER
- ANTI-COINCIDENCE TIMER
- EVAPORATOR PUMP CONTROL & YORK HYDRO KIT PUMP CONTROL
- EVAPORATOR HEATER CONTROL
- PUMPDOWN CONTROL
- STANDARD CONDENSER FAN CONTROL
- LOAD LIMITING
- COMPRESSOR RUN STATUS
- ALARM STATUS
- REMOTE BAS/EMS TEMPERATURE RESET USINGA VOLTAGE OR CURRENT SIGNAL
- SECTION 9 – SERVICE AND TROUBLESHOOTING
- SECTION 10 – MAINTENANCE
JOHNSON CONTROLS
38
FORM 150.72-NM1 (908)
Installation
Alarm Status Contacts
Normally-open contacts are available for each re frigerant
system. These normally-open contacts close when the
system is functioning normally. The respective contacts
will open when the unit is shut down on a unit fault, or
locked out on a system fault. Field connections are at
XTBC2 - Terminals 29 to 30 (system 1), and Terminals
31 to 32 (system 2).
Remote Start/Stop Contacts
To remotely start and stop the chiller, dry contacts can
be wired in series with the ow switch and XTBC1
- Terminals 13 to 14. Refer to Fig 4, 10 and unit wiring
diagram.
Remote Emergency Cutoff
Immediate shutdown of the chiller can be accomplished
by opening a eld-installed dry contact to break the
electrical circuit between Terminals 5 to L on Terminal
Block XTBC2. The unit is shipped with a factory jumper
installed between Terminals 5 to L, which must be
removed if emergency shutdown contacts are installed.
Refer to Fig. 10 and unit wiring diagram.
Remote Temp Reset Input
The Remote Temp Reset input allows reset of the chilled
liquid set point by supplying a voltage or current signal
eld wiring should be connected to XTBC1 – Terminals
A+ to A-. A detailed explanation is provided in the Unit
Control section. Refer to Fig’s. 3, 4 and unit wiring
diagram.
Load Limit Input
Load limiting is a feature that prevents the unit from
loading beyond a desired value. The unit can be
“load limited” either 33%, 40%, 50%, 66% or 80%,
depending on the number of compressors on unit. The
eld connections are wired to XTBC1 – Terminals 13
to 21, and work in conjunction with the PWM inputs.
A detailed explanation is provided in the Unit Control
section. Refer to Fig. 4, 10 and unit wiring diagram.
Flow Switch Input
The ow switch is eld wired to XTBC1 Terminals 13
- 14. See Fig. 4 and unit wiring diagram.
COMPRESSOR HEATERS
Compressor heaters are standard. ZP103, ZP120
& ZP137 compressors utilize 90W heaters; ZP180
compressors utilize 70W heaters; ZP235 compressors
utilize 120W heaters. If power is OFF more than two
hours, the crankcase heaters must be energized for 18
– 24 hours prior to restarting a compressor. This will
assure that liquid slugging and oil dilution does not
damage the compressors on start.
RELIEF VALVES
Relief valves are located on both the high and low
pressure side of the piping. High side relief valve
pressure setting is 650 PSIG. Low side relief valve
pressure setting is 450 PSIG.
HIGH PRESSURE CUTOUT
A high pressure cutout is installed in the discharge piping
of each system. The cutout opens at 585 PSIG ± 10
PSIG and closes at 440 PSIG ± 25 PSIG.