Specifications
Table Of Contents
- Form 150.72-NM1 (908)
- GENERAL SAFETY GUIDELINES
- CHANGEABILITY OF THIS DOCUMENT
- TABLE OF CONTENTS
- LIST OF FIGURES
- LIST OF TABLES
- SECTION 1 – GENERAL CHILLER INFORMATION & SAFETY
- SECTION 2 – PRODUCT DESCRIPTION
- INTRODUCTION
- GENERAL SYSTEM DESCRIPTION
- HIGH AMBIENT KIT
- BUILDING AUTOMATION SYSTEM INTERFACE
- MILLENIUM CONTROL CENTER
- POWER PANEL
- ACCESSORIES AND OPTIONS
- UNIT COMPONENTS
- CONTROL / POWER PANEL COMPONENTS
- PRODUCT IDENTIFICATION NUMBER (PIN)
- BASIC UNIT NOMENCLATURE
- REFRIGERANT FLOW DIAGRAM
- PROCESS AND INSTRUMENTATION DIAGRAM
- SECTION 3 – HANDLING AND STORAGE
- SECTION 4 – INSTALLATION
- INSTALLATION CHECKLIST
- HANDLING
- INSPECTION
- LOCATION AND CLEARANCES
- SPRING ISOLATORS (OPTIONAL)
- COMPRESSOR MOUNTING
- REMOTE COOLER OPTION
- CHILLED LIQUID PIPING
- PIPEWORK ARRANGEMENT
- DUCT WORK CONNECTION
- WIRING
- COMPRESSOR HEATERS
- RELIEF VALVES
- HIGH PRESSURE CUTOUT
- SINGLE-POINT SUPPLY CONNECTION – TERMINAL BLOCK, NON-FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER
- USER CONTROL WIRING INPUTS
- USER CONTROL WIRING OUTPUTS
- SECTION 5 – TECHNICAL DATA
- OPERATIONAL LIMITATIONS (ENGLISH)
- HEAT EXCHANGER FLOW, GPM
- PHYSICAL DATA (ENGLISH)
- ELECTRICAL DATA
- ELECTRICAL NOTES
- ELECTRICAL DATA W/O PUMPS
- ELECTRICAL DATA W/ PUMPS
- ELECTRICAL NOTES AND LEGEND
- WIRING DIAGRAMS
- DIMENSIONS (ENGLISH)
- TECHNICAL DATA – CLEARANCES
- WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS
- ISOLATOR INFORMATION FOR UNITS SHIPPED ON OR AFTER JUNE 15, 2008
- ISOLATOR INFORMATION FOR UNITS SHIPPED BEFORE JUNE 15, 2008
- SLRS Seismic Isolator Specifications
- SLRS Seismic Isolator Installation and Adjustment
- One Inch Deflection Spring Isolator Cross-reference
- Installation of 1” Deflection Mounts
- Neoprene Isolator Cross-reference
- Two Inch Deflection, Seismic Spring IsolatorCross-reference - SLRS
- SLRS Seismic Isolator Installation and Adjustment
- SECTION 6 – COMMISSIONING
- SECTION 7 – UNIT CONTROLS
- SECTION 8 – UNIT OPERATION
- CAPACITY CONTROL
- SUCTION PRESSURE LIMIT CONTROLS
- DISCHARGE PRESSURE LIMIT CONTROLS
- LEAVING CHILLED LIQUID CONTROL
- LEAVING CHILLED LIQUID CONTROLOVERRIDE TO REDUCE CYCLING
- LEAVING CHILLED LIQUID SYSTEM LEAD/LAG AND COMPRESSOR SEQUENCING
- RETURN CHILLED LIQUID CONTROL
- RETURN CHILLLED LIQUID SYSTEM LEAD/LAG AND COMPRESSOR SEQUENCING
- ANTI-RECYCLE TIMER
- ANTI-COINCIDENCE TIMER
- EVAPORATOR PUMP CONTROL & YORK HYDRO KIT PUMP CONTROL
- EVAPORATOR HEATER CONTROL
- PUMPDOWN CONTROL
- STANDARD CONDENSER FAN CONTROL
- LOAD LIMITING
- COMPRESSOR RUN STATUS
- ALARM STATUS
- REMOTE BAS/EMS TEMPERATURE RESET USINGA VOLTAGE OR CURRENT SIGNAL
- SECTION 9 – SERVICE AND TROUBLESHOOTING
- SECTION 10 – MAINTENANCE
FORM 150.72-NM1 (908)
7
JOHNSON CONTROLS
PREPARATION – POWER ON .................................................................................................................107
Switch Settings ..................................................................................................................................107
Compressor Heaters .........................................................................................................................107
Water System .....................................................................................................................................107
Flow Switch ........................................................................................................................................107
Temperature Sensor(s) .....................................................................................................................107
EQUIPMENT STARTUP CHECKLIST ......................................................................................................108
Checking the System Prior To Initial Start (No Power) ..................................................................108
Unit Checks ....................................................................................................................................108
Compressor Heaters (Power On – 24 Hours Prior To Start) ..........................................................108
Panel Checks (Power On – Both Unit Switch Off) ........................................................................108
SETPOINTS ENTRY LIST .........................................................................................................................109
CHECKING SUPERHEAT AND SUBCOOLING ....................................................................................... 110
LEAK CHECKING .....................................................................................................................................110
UNIT OPERATING SEQUENCE ............................................................................................................... 111
SECTION 7 – UNIT CONTROLS ..................................................................................................................... 112
INTRODUCTION .......................................................................................................................................112
IPU II and I/O Boards .........................................................................................................................112
Unit Switch .........................................................................................................................................113
Keypad ................................................................................................................................................113
Battery Back-up .................................................................................................................................113
Transformer .......................................................................................................................................113
Programming # of Compressors ......................................................................................................113
“STATUS” KEY .........................................................................................................................................114
Unit Status ..........................................................................................................................................114
General Status Messages .................................................................................................................114
Fault Safety Status Messages ..........................................................................................................116
Status Key Messages ........................................................................................................................119
DISPLAY/PRINT KEYS .............................................................................................................................120
Oper Data Key ....................................................................................................................................120
Oper Data Quick Reference List .......................................................................................................123
Print Key .............................................................................................................................................124
Operating Data Printout ....................................................................................................................124
History Printout .................................................................................................................................125
History Displays ................................................................................................................................125
Software Version ...............................................................................................................................127
“ENTRY” KEYS .........................................................................................................................................128
Up and Down Arrow Keys .................................................................................................................128
Enter/adv Key .....................................................................................................................................128
“SETPOINTS” KEYS ................................................................................................................................129
Cooling Setpoints ..............................................................................................................................129
Leaving Chilled Liquid Control ........................................................................................................129
Return Chilled Liquid Control ..........................................................................................................130
Remote Setpoint Control ..................................................................................................................130
TABLE OF CONTENTS (CONT’D)