Specifications
Table Of Contents
- Form 150.72-NM1 (908)
- GENERAL SAFETY GUIDELINES
- CHANGEABILITY OF THIS DOCUMENT
- TABLE OF CONTENTS
- LIST OF FIGURES
- LIST OF TABLES
- SECTION 1 – GENERAL CHILLER INFORMATION & SAFETY
- SECTION 2 – PRODUCT DESCRIPTION
- INTRODUCTION
- GENERAL SYSTEM DESCRIPTION
- HIGH AMBIENT KIT
- BUILDING AUTOMATION SYSTEM INTERFACE
- MILLENIUM CONTROL CENTER
- POWER PANEL
- ACCESSORIES AND OPTIONS
- UNIT COMPONENTS
- CONTROL / POWER PANEL COMPONENTS
- PRODUCT IDENTIFICATION NUMBER (PIN)
- BASIC UNIT NOMENCLATURE
- REFRIGERANT FLOW DIAGRAM
- PROCESS AND INSTRUMENTATION DIAGRAM
- SECTION 3 – HANDLING AND STORAGE
- SECTION 4 – INSTALLATION
- INSTALLATION CHECKLIST
- HANDLING
- INSPECTION
- LOCATION AND CLEARANCES
- SPRING ISOLATORS (OPTIONAL)
- COMPRESSOR MOUNTING
- REMOTE COOLER OPTION
- CHILLED LIQUID PIPING
- PIPEWORK ARRANGEMENT
- DUCT WORK CONNECTION
- WIRING
- COMPRESSOR HEATERS
- RELIEF VALVES
- HIGH PRESSURE CUTOUT
- SINGLE-POINT SUPPLY CONNECTION – TERMINAL BLOCK, NON-FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER
- USER CONTROL WIRING INPUTS
- USER CONTROL WIRING OUTPUTS
- SECTION 5 – TECHNICAL DATA
- OPERATIONAL LIMITATIONS (ENGLISH)
- HEAT EXCHANGER FLOW, GPM
- PHYSICAL DATA (ENGLISH)
- ELECTRICAL DATA
- ELECTRICAL NOTES
- ELECTRICAL DATA W/O PUMPS
- ELECTRICAL DATA W/ PUMPS
- ELECTRICAL NOTES AND LEGEND
- WIRING DIAGRAMS
- DIMENSIONS (ENGLISH)
- TECHNICAL DATA – CLEARANCES
- WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS
- ISOLATOR INFORMATION FOR UNITS SHIPPED ON OR AFTER JUNE 15, 2008
- ISOLATOR INFORMATION FOR UNITS SHIPPED BEFORE JUNE 15, 2008
- SLRS Seismic Isolator Specifications
- SLRS Seismic Isolator Installation and Adjustment
- One Inch Deflection Spring Isolator Cross-reference
- Installation of 1” Deflection Mounts
- Neoprene Isolator Cross-reference
- Two Inch Deflection, Seismic Spring IsolatorCross-reference - SLRS
- SLRS Seismic Isolator Installation and Adjustment
- SECTION 6 – COMMISSIONING
- SECTION 7 – UNIT CONTROLS
- SECTION 8 – UNIT OPERATION
- CAPACITY CONTROL
- SUCTION PRESSURE LIMIT CONTROLS
- DISCHARGE PRESSURE LIMIT CONTROLS
- LEAVING CHILLED LIQUID CONTROL
- LEAVING CHILLED LIQUID CONTROLOVERRIDE TO REDUCE CYCLING
- LEAVING CHILLED LIQUID SYSTEM LEAD/LAG AND COMPRESSOR SEQUENCING
- RETURN CHILLED LIQUID CONTROL
- RETURN CHILLLED LIQUID SYSTEM LEAD/LAG AND COMPRESSOR SEQUENCING
- ANTI-RECYCLE TIMER
- ANTI-COINCIDENCE TIMER
- EVAPORATOR PUMP CONTROL & YORK HYDRO KIT PUMP CONTROL
- EVAPORATOR HEATER CONTROL
- PUMPDOWN CONTROL
- STANDARD CONDENSER FAN CONTROL
- LOAD LIMITING
- COMPRESSOR RUN STATUS
- ALARM STATUS
- REMOTE BAS/EMS TEMPERATURE RESET USINGA VOLTAGE OR CURRENT SIGNAL
- SECTION 9 – SERVICE AND TROUBLESHOOTING
- SECTION 10 – MAINTENANCE
FORM 150.72-NM1 (908)
9
JOHNSON CONTROLS
CHECKING INPUTS AND OUTPUTS .......................................................................................................161
Digital Inputs ......................................................................................................................................161
Analog Inputs – Temperature ...........................................................................................................161
Outside Air Sensor ............................................................................................................................161
Liquid & Refrigerant Sensor Test Points ........................................................................................162
Analog Inputs – Pressure .................................................................................................................163
Digital Outputs ...................................................................................................................................164
OPTIONAL PRINTER INSTALLATION .....................................................................................................165
Parts ....................................................................................................................................................165
The following parts are required: .....................................................................................................165
Assembly and Wiring ........................................................................................................................165
Obtaining a Printout ..........................................................................................................................165
TROUBLESHOOTING ..............................................................................................................................166
SECTION 10 – MAINTENANCE ......................................................................................................................169
IMPORTANT ..............................................................................................................................................169
COMPRESSORS .......................................................................................................................................169
Oil Level check ..................................................................................................................................169
Oil Analysis ........................................................................................................................................169
CONDENSER FAN MOTORS ...................................................................................................................169
CONDENSER COILS ................................................................................................................................169
OPERATING PARAMETERS ....................................................................................................................169
ON-BOARD BATTERY BACK-UP ............................................................................................................169
PLATE AND FRAME HEAT EXCHANGER (EVAPORATOR) HEATER ...................................................169
OVERALL UNIT INSPECTION..................................................................................................................169
ISN CONTROL ..........................................................................................................................................170
Received Data (Control Data) ...........................................................................................................170
Transmitted Data ...............................................................................................................................170
ISN Operational and Fault Codes .....................................................................................................172
BACNET AND MODBUS DATA COMMUNICATION ................................................................................173
Serial Communication Analog Value Data ......................................................................................176
Serial Communication Binary Value Data .......................................................................................176
Serial Communication Analog Input Data .......................................................................................176
Serial Communication Binary Input Data ........................................................................................178
TEMPERATURE CONVERSION CHART .................................................................................................179
R410APRESSURE TEMPERATURE CHART ..........................................................................................180
TABLE OF CONTENTS (CONT’D)