Specifications

ManualsBrandsYork ManualsHeat PumpYLHA PLUS 9

Technical Infomation

Ref: N-27698 1008

YLHA PLUS 5 to 27 R-410A

Johnson Controls Manufacturing España, S.L. is participating in the EUROVENT Certiﬁcation

Program.

Products are as listed in the EUROVENT Directory of Certiﬁed Products, in the program AC1,

AC2, AC3, LCP and FC.

The LCP program covers air condensed water chillers and heat pumps of up to 600 kW.

ER-0028/1991

I S O 9 0 0 1

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       

Summary of content (68 pages)

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YLHA PLUS 5 to 27 R-410A Ref: N-27698 1008 Technical Infomation � � � � � � � � ER-0028/1991 �� ISO 9001 �� Johnson Controls Manufacturing España, S.L. is participating in the EUROVENT Certification Program. Products are as listed in the EUROVENT Directory of Certified Products, in the program AC1, AC2, AC3, LCP and FC. The LCP program covers air condensed water chillers and heat pumps of up to 600 kW.
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Index Page General Information 3 - 3 3 3 3 4 Nomenclature General description Models available and capacities Features and advantages Dynamic set point and suppression of buffer tank Technical Specifications 4 - Accessories and options 4-5 - Physical data, heat pump units 6 - Operation, cooling and hydraulic diagram, YLHA PLUS 5 to 15 heat pump unit 7 - Operation, cooling and hydraulic diagram, heat pump unit YLHA PLUS 20 to 27 8 - Table 1. Cooling capacities YLHA PLUS 5 to 27 9 - Table 2.
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General Information Models available and capacities Nomenclature Air/water heat pump with axial fan Approximate cooling capacity in kW Model Cooling capacity (kW) Heating capacity (kW) M (sigle-phase MS (230.1.50 SOFT START) Voltage T (three-phase 400.3.50) 5.4 7.10 8.7 8.7 11.75 6.30 7.16 9.52 9.52 12.25 YLHA PLUS-12T YLHA PLUS-15 YLHA PLUS-20 YLHA PLUS-27 Cooling capacity (kW) 12 13.8 19.4 25.80 Heating capacity (kW) 12.4 16.1 20.9 27.
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Dynamic set point and suppression of buffer phase motors with IP54 protection. These motors allow speed control by means of a phase cut-out shifter controlled by tank The YLHA PLUS 5 to 27 control system has Dynamic Set Point and Suppression of Buffer Tank functions. Dynamic Set Point. Modifies water temperature control set point in accordance with the outdoor temperature. The purpose of this is to avoid excessive an temperature differential between the indoor and outdoor air conditioned areas.
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BMS connections By means of a serial board, it is possible to connect the system to a standard RS485 monitoring network. Low ambient temperature kit (YLHA PLUS 5 to 15) Includes a pressure transducer for controlling condensing pressure at low ambient temperature (-18°C). Standard on models 20 and 27. dimensioned in accordance with the load it is to withstand. Use 8/10MA bolts to fasten the supports to the base of the chassis. The antivibratory support accessory includes 4 parts.
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Physical data, heat pump units Characteristics YLHA-5 MC YLHA-7 MC YLHA-9 MC YLHA-12 MC YLHA-9 TC YLHA-12 TC YLHA-15 TC YLHA-20 TC YLHA-27 TC Cooling capacity kW 5.4 7.10 8.7 11.75 8.7 12 13.8 19.4 25.8 Heating capacity kW 6.3 7.16 9.52 12.25 9.52 12.4 16.1 20.9 27.5 Power supply V/ph/Hz 230.1.50 400.3.50 Comp. consumption in cooling kW 1.77 2.41 3.29 3.90 3.29 3.80 5.13 6.71 8.47 Comp. consumption in heating kW 1.76 2.30 2.98 3.55 2.98 3.77 4.81 6.
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Operation, cooling and hydraulic diagram, heat pump unit YLHA PLUS 5 to 15 � � � � � � � �� SAFETY/CONTROL DEVICES A High pressure switch B Low pressure switch C Pressure transducer port E Condensing unit temp.
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Operation, cooling and hydraulic diagram, heat pump unit YLHA PLUS 20 and 27 � � � � � � � � �� SAFETY/CONTROL DEVICES A High pressure switch B Low pressure switch E Condensing unit temperature sensors (fan speed setting and display) F Water outlet temperature sensor (antifreeze, setting and display) G Water intake temperature sensor (setting and display) COMPONENTS 1 Tandem compressor 2 Air cooled condens
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Table 1. Cooling capacities YLHA PLUS 5 to 27 YLHA Model 5M 7M 9M 9T 12 M 12 T 15 T 20 T 27 T Water outlet temp. °C 5 6 7 8 10 12 15 5 6 7 8 10 12 15 5 6 7 8 10 12 15 5 6 7 8 10 12 15 5 6 7 8 10 12 15 5 6 7 8 10 12 15 5 6 7 8 10 12 15 5 6 7 8 10 12 15 5 6 7 8 10 12 15 20 Cap. kW 6.00 6.25 6.50 6.60 6.70 6.80 7.00 7.60 7.75 7.90 8.05 8.30 8.55 8.90 9.31 9.50 9.68 9.86 10.17 10.48 10.91 9.31 9.50 9.68 9.86 10.17 10.48 10.91 12.63 12.90 13.40 13.55 13.74 14.15 14.73 12.9 13.17 13.69 13.84 14.03 14.
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Table 2. Cooling capacities YLHA PLUS 5 to 27 (35% ethylene glycol) YLHA Model 5M 7M 9M 9T 12 M 12 T 15 T 20 T 27 T 10 Water outlet temp. °C Outdoor ambient temperature °C DB (80% RH) 20 Cap. 25 Abs. power Cap. 30 Abs. power Cap. 32 Abs. power Cap. 35 Abs. power Cap. 40 Abs. power Cap. 43 Abs. power Cap. 46 Abs. power Cap. Abs. power kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW -5 3.62 1.15 3.46 1.24 3.29 1.35 3.21 1.40 3.10 1.47 2.84 1.
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Table 3. Heating capacities YLHA PLUS 5 to 27 YLHA Model 5M 7M 9M 9T 12 M 12 T 15 T 20 T 27 T Outdoor ambient temperature °C DB (80% RH) Water -15 -10 -7 0 5 7 10 15 20 outlet temp. Cap. Abs. Cap. Abs. Cap. Abs. Cap. Abs. Cap. Abs. Cap. Abs. Cap. Abs. Cap. Abs. Cap. Abs. power power power power power power power power power °C kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW 30 1.60 1.40 1.69 1.41 2.48 1.42 4.30 1.43 5.32 1.43 6.46 1.44 6.74 1.45 7.58 1.45 7.85 1.46 35 1.
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Table 4. Available pressure and pressure drop for hydraulic circuit (without filter installed) Model YLHA 05 MC YLHA 07 MC Flow l/h DISP.
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Table 5. Pressure drops of filters 1” filter Flow l/h 600 800 1 000 1 200 1 400 1 600 1 800 2 000 2 200 2 400 2 600 kPa 0.7 1.4 2.6 4.3 6.4 8.9 11.8 15.1 18.8 22.8 27.1 1 ¼” filter Flow l/h kPa 1 500 2 000 2 500 3 000 3 500 4 000 4 500 5 000 5 500 6 000 0.9 1.5 2.6 3.9 5.6 7.7 10.1 12.8 15.7 18.8 Table 6. Correcting factors for other glycol concentrations Ethylene glycol Propylene glycol % in weight Capacity Absorbed power Capacity Absorbed power 10 1.
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Selection guide (YLHA PLUS) 4. Make sure the selections made are within the operating limits of the YLHA PLUS units. The following information is needed to select a YLHA PLUS unit: 1. Cooling capacity needed. 2. Design cold and hot water input and output temperatures. 3. Design water flow, if any of the temperatures in above point 2 is unknown. 4. Design input temperature of air to the condensing unit.
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Dt (°C) x Flow (litres/second) Capacity (kW) = Glycol factor In which Dt = liquid intake temp. - liquid output temp. To determine the glycol factor, please see Figure 1 for ethylene glycol, or Figure 3 for propylene glycol. For design output temperature, please see the recommended glycol concentration and the glycol factor in this concentration. This is the minimum concentration to be used for the design output temperature.
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�� Fig. 4 - Propylene glycol in other concentrations �� Fig.
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Installation instructions Inspection Upon reception, inspect the goods and notify the carrier and the insurance company, in writing, of any possible damage during transportation. Warning symbols The following symbols indicate the existence of potentially dangerous conditions for users or servicing personnel. Whenever found on the unit, take the meaning of each one into account. Environmental protection Packing Packing is made of recyclable material.
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Location Before locating the unit, make sure you have received the appropriate product by checking the specifications described on the outside of same. The unit should be placed on a perfectly horizontal plane, making sure the base can support the weight of the unit. If vibration-free operation is required, the unit can be placed on a cork or similar anti-vibratory base, or fastened to the base with anti-vibratory plates or supports. Location of several units Avoid recirculation of air between units.
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Wiring Electrical connections All established national regulations should be followed in all cases. Each unit is supplied with a control box to which the power supply will be connected through a fused main switch or an automatic switch. �� Loose cables can cause overheating of terminals or incorrect operation of the unit. Fire hazards may also exist. Therefore, make sure all cables are connected firmly.
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General dimensions mm and hydraulic connections �� YLHA PLUS 5 �� 20 �� YLHA PLUS 7 and 9
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General dimensions mm and hydraulic connections �� YLHA PLUS 12 and 15 �� 21
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General dimensions mm and hydraulic connections YLHA PLUS 20 and 27 �� 22 A B C D YLHA PLUS-20 1 430 1 394 136 428 YLHA PLUS-27 1 876 1 840 144 432
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Minimum technical clearances �� YLHA PLUS 5, 7, 9, 12 and 15 �� YLHA PLUS 20 and 27 �� 23
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Wiring YLHA PLUS 5 to 27 ��
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Electrical characteristics Compressor Mode Power supply V.ph.Hz. Nominal A YLHA PLUS 5 YLHA PLUS 7 YLHA PLUS 9 Fans Start A SOFT Cool Heat STD START 8.4 8.1 60 11.7 11.2 82 Nominal kW Pump Nominal Nominal Nominal Nominal Cool Heat A W A W <45 1.77 1.76 0.6 140 0.65 160 <45 2.41 2.30 0.95 210 230.1.50 16.3 14.8 97 <45 3.29 2.98 0.8 YLHA PLUS 12 18.6 17.1 YLHA PLUS 9 6 5.8 YLHA PLUS 12 6.36 3.9 3.55 1.8 400 48 3.29 2.98 0.95 210 6.38 51 3.80 3.
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Operating instructions µC2 (Rev. 1016) Description of the control unit This is a multipurpose controller specially programmed for use with air-water chillers and heat pumps equipped with one single power stage compressor. Main functions - Water temperature control (at intake or outlet, as per parameter r6). - Defrost cycle management. - System operating and safety management. - Fan speed control. - Alarm management. - Connection for supervision and telephone assistance (access serial connection RS485).
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�� General diagram, YLHA PLUS 5, 7, 9, 12 and 15 ��
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�� General diagram, YLHA PLUS 20 and 27 ��
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Display symbols The display has three figures in green, plus a symbol and a decimal. It also shows the symbols, in amber, of the functions Symbol selected (the alarm symbol (-) is red).
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Location of controls �� Table of parameters The following tables show the
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Parameters related to the probes Display Description Level VS Unit Max. Min. Value /01 NTC B1 probe (water intake); 0=absent (function not available). 1=present F 1 (R/W) - 1 0 1 /02 NTC B2 probe (water outlet). 0=absent (function not available). 1=present F 2 (R/W) - 1 0 1 /03 NTC B3 probe . 1=condensation probe. 2=outdoor probe. F 14 (R/W) - 1 0 (a) /04 Probe type B4. 0=absent. 1=ON/OFF. 2=outdoor NTC probe. 3=ratiometric 5Vdc.
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Minimum operating time of a compressor �� Minimum OFF time of a compressor �� Minimum time between compressor start-ups �� 40 � ��
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Compressor/pump OFF delays �� Pump/compressor start-up delays �� 41
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Parameters related to the fans Display Description Level VS Unit Min Value F01 Fan outlet. 0=absent (function not available); 1=present F 10 (R/W) 1 0 1 F02 Operating mode: 0= always ON (function not available) 1= Parallel with compressor (function not available) 2= ON/OFF operation (function not available) 3= Parallel with compressor and speed adjustment.
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Parameters related to defrost Display Description Level VS Unit Max Min Value d01 Execution of defrost 0= no (function not available) 1= yes. U 7 (R/W) - 1 0 1 d02 Time or temperature defrost. 0= time (function not available). 1= temperature U 8 (R/W) - 1 0 1 d03 Defrost start temperature/pressure U 19 (R/W) °C bar d04 -40/ 11 -3 6.2 d04 Defrost end temperature/pressure U 21 (R/W) °C bar 80/ 12 d03 20 14.4 d05 Minimum time for defrost start U 37 (R/W) sec.
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Parameters related to defrost control configuration Display Description Level VS Unit Max Min Value A01 Antifreeze control set point temperature U 11 (R/W) °C - A07 3 A02 Antifreeze reset differential U 12 (R/W) °K 50 0.3 5 A03 Antifreeze alarm bypass time U 22 (R/W) Sec. 150 0 0 A04 Antifreeze heater activation temperature U 13 (R/W) °C r16 A01 3 A05 Antifreeze heater activation differential U 14 (R/W) °K 50 0.
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Parameters for unit configuration Display Description Level VS Unit Max Min Value H01 Unit model. 2= air-water chiller (LCA); 3= air-water heat pump. F 54 (R/W) 2 (YLCA) 3 (YLHA) H02 Number of vent circuits (do not modify this parameter) F 12 (R/W) 0 H03 No. of evaporating units present (do not modify this parameter) F 13 (R/W) 0 H04 No.
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Parameters for alarm configuration Display 46 Description Level VS Unit Max Min Value P01 Alarm delay by flow switch at start-up. U 63 (R/W) Sec. 150 0 20 P02 Alarm delay by flow switch with unit in operation. U 64 (R/W) Sec. 120 0 5 P03 Alarm delay by low pressure switch at start-up. U 65 (R/W) Sec. 200 0 60 P05 Alarm reset 6= Low and high pressure switch manual reset at third activation in one hour. Antifreeze control is manual reset.
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Parameters for regulator configuration Display Description Level VS Unit Max Min Value r01 Cool cycle set point temperature U 41 (R/W) °C r14 r13 12 r02 Cool set point temperature differential U 42 (R/W) °C 50 0.3 1 r03 Heat cycle set point temperature U 43 (R/W) °C r16 r15 40 r04 Heat cycle set point temperature differential U 44 (R/W) °C 50 0.3 2 r06 Type of adjustment 0= Proportional. Intake temperature. 1= Proportional + neutral zone. Intake temp.
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Table of alarms Display Alarm type Reset A1 Antifreeze alarm Manual AHt High temp. at start-up (if activated, P20=1) Automatic ALt Low temp. at start-up (if activated, P20=1) Automatic d1-2 Defrost in operation dF1-2 Problem in defrost Automatic E1 Probe B1 Automatic E2 Probe B2 Automatic E3 Probe B3 Automatic E4 Probe B4 Automatic ELS Low supply voltage Automatic EHS High supply voltage Automatic EPr Eprom error. Unit in operation. Automatic EPb Eprom error.
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Temperature/heater characteristics of the NTC control probes (10 kOhms) Temperature (°C) Heater (kOhms) Temperature (°C) Heater (kOhms) Temperature (°C) Heater (kOhms) Temperature (°C) Heater (kOhms) -50 329.20 -16 55.95 26 9.63 68 2.36 -49 310.70 -15 53.99 27 9.28 69 2.29 -14 50.90 28 8.94 70 2.22 -48 293.30 -13 48.66 29 8.82 71 2.16 -47 277.00 -12 46.48 30 8.31 72 2.10 -46 261.80 -11 44.41 31 6.01 73 2.04 -45 247.50 -10 42.45 32 7.72 74 1.
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Accessories Remote terminal This accessory allows remote control and supervision of the air conditioning unit (up to 1040 m.). Functions are the same as the standard control panel keyboard. This remote terminal is compatible with said keyboard, and the air conditioning unit can be accessed from both devices. For this application, it must be connected to the system by means of the RS485 serial line connection accessory.
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�� Installation No configuration is necessary for the remote terminal to be operative because the terminal operates whatever the control serial directi
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Connecting serial line RS485 This accessory allows connecting the air conditioning unit to a serial line RS485 supervision network. It must also be used to install the remote terminal accessory. Mounting Connect the accessory to the four-pole socket base at the lower right angle of the module with display and keyboard. Use the 4-cable connector supplied. Connect to the supervising system as indicated in the diagram below.
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Remote control unit Wall-mounted, with keys for COOL/HEAT and ON/OFF functions. Includes power supply, alarm and COOL/HEAT LEDs. Prior to installation value 1 must be given to parameters H06 and H07. � 123456- Power supply LED Alarm LED ON/OFF key Unit ON LED COOL/HEAT key LED ON in COOL/ LED OFF in COOL � � � � � � �� - The remote control unit can be located at a maximum distance of 50 m. - Minimum cable section should be 0.35 mm².
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Protection grids YLCA/YLHA/YLHA PLUS 5 - 15 � � � 1- Remove the 4 screws A. 2- Fasten grid B with the 4 screws A. YLCA/YLHA/YLHA PLUS 20 - 27 � �� 1- Remove upper cover A. 2- Fasten grid C with the 6 plastic hooks B. 3- Replace upper cover A.
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Buffer tank YLCA/YLHA/YLHA PLUS 5, 7, 9, 12 and 15 10 mm. coating of closed-cell, cross-linked expanded polyethylene plus a film of embossed aluminium. There is an air purger at the top, and two connections for draining and refilling the circuit in the middle and the bottom. The tank allows a maximum pressure of 6 bar. For installations with low water volume that need to increase thermal inertia.
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Assembly on units 5, 7 and 9 �� Assembly on units 12 and 15 �� 1.- Fasten the buffer tank to the unit (Detail A) by means of the screws supplied with the accessory. 2. Hydraulically interconnect the buffer tank to the unit by means of the flexible hose, the two other hoses and the two Curalite gaskets supplied with the accessory. Cover the hose with isolation tubing.
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�� Q1 (A) 2 kW/230M 2.5 15 3 kW/230M 2.5 15 3 kW/400T 1.5 6 4.5 kW/400T 1.5 8 6 kW/400T 2.
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115-litre buffer tank YLCA/YLHA/YLHA PLUS 20 and 37 For installations with low water volume that need to increase thermal inertia. This application achieves greater precision of the water temperature in the installation and a decrease of on/off cycles of the compressor. Casing Made up of removable panels fastened by screws that allow access to the internal components.
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Hydraulic connections YLCA/YLHA/YLHA PLUS 20 and 27 �� N1. Interconnecting tubing (should be insulated to avoid concentration). N2. Water outlet. N3.
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Electric interconnection of the heater - Prior to proceeding with the installation, disconnect the power supply from the YLHA/YLHA PLUS units. - Do not power again until the installation is finished and with the tank full of water. AH - 10.5 kW backup heater (400.3.50) BT - Buffer tank EBBT - Buffer tank connecting box EBHP - YLHA/YLHA PLUS connecting box K2 - Heater contactor Q1 - Heater magnetothermal protector Installation N1 - Remove the top cover from the tank.
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High pressure fan YLCA/YLHA 5 - 40, YLHA PLUS 5 - 27 The impulse air ducts can be installed directly in the nozzles of the fans. Units 5, 7 and 9 This accessory includes: - 1 fan - 1 duct nozzle to be installed in the front panel - 1 condenser to be installed in the control box. - 1 4A magneto thermal switch. Assembly 1. Disconnect the electric cables of the standard fan with two points of connection in the control box. 2.
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Units 12 and 15 � � � � �� Units 20 and 27 �� 62
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Attention: Install the kit with power supply to the Low ambient temperature kit (ratiometric presunit turned off. sure transducer) YLCA/YLHA 5 to 40, YLHA PLUS 5 to 27 Mounting the pressure transducer on the cooling cirTo adjust condensing pressure at low ambient temperatures (down to -18° C). Models 20, 27 and 40 units include this probe as standard equipment.
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Tray heater YLHA 5-15 Activating temperature of the heater: Indoor ambient at 4° C This flexible cable heater can be used in cold climates to avoid the formation of ice and the consequent obstruction of the heat pump tray drain. This accessory includes: 1 flexible cable heater with a thermostat 2 m. of 50 mm. self-adhesive aluminium tape Characteristics of the heater Current: 230-1-50 Power: 80 W Total length: 3.000 mm. Length of the heater activated: 2.000 mm. (contact with the tray) Cold end: 1000 mm.
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Soft Start During the start-up process, the Scroll compressors use up a very high amperage to produce the magnetic field need to achieve the motor starting torque. This amperage loop is of short duration, but can reach from 5 to 8 times the normal operating amperage. As the motor accelerates, the amperage decreases until it reaches the nominal value. These starting loops cause interferences in the electric lines, and this could affect the units connected to same.
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Compressor heater YLHA 5 - 15 Assembly � �� All data subject to change without notice.
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