5 Maintenance and Assembly Drawings This section contains mechanical assembly drawings and parts lists. Included are illustrations of parts and assemblies common to all 110PAX4 models, as well as their part numbers. Maintenance kits and their contents are also listed. Contents Front Print Engine Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Print Engine Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance and Assembly Drawings Notes • ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ _________________________
Maintenance and Assembly Drawings General Information General Information This section identifies parts and assemblies in the 110PAX4 print engine using parts tables and figures. Both assemblies and parts are listed in the table, and the individual parts are identified in the associated figure. In each of the tables, parts shown in bold face can be purchased. Parts shown italicized are not purchasable, but may be available as a maintenance kit.
Maintenance and Assembly Drawings General Information Table 16 • Front Print Engine Assemblies Item Part Number Description Qty 1 57101 Mainframe Assembly, RH 1 1 57102 Mainframe Assembly, LH 1 2 57235M Front Cover Maintenance Kit, RH (see Figure 177 on page 275) 1 2 57236M Front Cover Maintenance Kit, LH (see Figure 177 on page 275) 1 3 N/A Control Panel, RH & LH (see Figure 178 on page 277) 1 4 57200 Print Mechanism Assembly, 203 dpi, RH (see Figure 179 on page 279) 1 4 57230
Maintenance and Assembly Drawings General Information Table 16 • Front Print Engine Assemblies (Continued) Item 18 Part Number 57278 Description Qty Idler Roller Assembly, LH (see Figure 191 on page 301) 1 19 57600M 300 to 203 dpi Conversion Maintenance Kit, RH & LH (not illustrated) 1 19 57601M 203 to 300 dpi Conversion Maintenance Kit, RH (not illustrated) 1 19 57602M 203 to 300 dpi Conversion Maintenance Kit, LH (not illustrated) 1 Bold = Part available for purchase Italic = Part not
Maintenance and Assembly Drawings General Information Table 17 • Rear Print Engine Assemblies Item Part Number Description Qty 1 57087 Rear Enclosure Assembly, RH (see Figure 192 on page 303) 1 1 57088 Rear Enclosure Assembly, LH (see Figure 192 on page 303) 1 2 57272M AC Power Supply Maintenance Kit, RH & LH 1 3 57330M Main Logic Board Maintenance Kit, RH & LH 1 4 57056M Applicator Interface Board Maintenance Kit, 5V I/O 1 4 57389M Applicator Interface Board Maintenance Kit, 24-2
Maintenance and Assembly Drawings General Information Figure 176 • Rear Print Engine Assemblies 1 10 9 6 7 3 2 4 11 8 12 5 57515L-001 Rev.
Maintenance and Assembly Drawings General Information Table 18 • Cover Assembly Item Part Number Description Qty Ref 57235M Cover Assembly Maintenance Kit, RH 1 Ref 57236M Cover Assembly Maintenance Kit, LH 1 1 57382 Shroud, Rear, RH 1 1 57383 Shroud, Rear, LH 1 Switch, Rocker 1 2 49512 3 43373 Cable, AC Power 1 4 43374 Cable, AC Power 1 5 57339M Door-Open Switch Maintenance Kit 1 6 44192 Screw, 2-56 × 0.50 2 7 49858 Nutbar 1 8 HW43676 Screw, M5 × 0.
Maintenance and Assembly Drawings General Information Figure 177 • Cover Assembly 8 9 2 1 12 9 23 11 25 13 23 20 10 20 11 14 23 16 3,4 6 24 21,22 7 18 19,27 19 & 27 20 5 15 19,27 26 17 57515L-001 Rev.
Maintenance and Assembly Drawings General Information Table 19 • Control Panel Maintenance Kit Assembly Item Part Number Ref N/A Ref 49398 Description Qty Control Panel Assembly 1 Control Panel Assembly 1 1 49098 Switch Panel Membrane Route 1 2 HW49059 Screw, 2-56 × 0.
Maintenance and Assembly Drawings General Information Figure 178 • Control Panel Maintenance Kit Assembly 1 2 3 4 5 8 7 57515L-001 Rev.
Maintenance and Assembly Drawings General Information Table 20 • Print Mechanism Assembly Item Part Number Description Qty Ref 57200 Print Mechanism Assembly, 203 dpi, RH 1 Ref 57230 Print Mechanism Assembly, 203 dpi, LH 1 Ref 57210 Print Mechanism Assembly, 300 dpi, RH 1 Ref 57240 Print Mechanism Assembly, 300 dpi, LH 1 1 57578 Lever Locking Assembly, RH 1 2 HW10432 Screw, M4 × 0.7 × 12 (Sold in qty of 25) 1 3 HW44001 Screw, M3.5 × 0.5 × 0.
Maintenance and Assembly Drawings General Information Figure 179 • Printhead Mechanism Assembly 9 16 16 7 6 19 9 5 17 3 1 17 4 10 13 10 12 11 10 15 18 8 10 14 2 57515L-001 Rev.
Maintenance and Assembly Drawings General Information Table 21 • Printhead Support Assembly Item Part Number Description Qty Ref 57201 Printhead Support Assembly, 203 dpi, RH 1 Ref 57231 Printhead Support Assembly, 203 dpi, LH 1 Ref 57211 Printhead Support Assembly, 300 dpi, RH 1 Ref 57241 Printhead Support Assembly, 300 dpi, LH 1 Screw, M3 × 0.
Maintenance and Assembly Drawings General Information Table 21 • Printhead Support Assembly (Continued) Item Part Number Description Qty 27 49220 Bearing, Adjustment 1 28 57381 Hub, Adjusting, RH 1 28 57384 Hub, Adjusting, LH 1 29 HW46166 Spring, Compression (Sold in qty of 25) 1 30 HW10856 Screw, M4 × 0.
Maintenance and Assembly Drawings General Information Table 22 • Toggle Assembly and Pivot Bar Description Qty Item Part Number Ref 57187M Toggle Assembly Maintenance Kit, RH 1 Ref 57189M Toggle Assembly Maintenance Kit, LH 1 Ref 43053 Assembly, Movable Toggle 1 1 57187 Toggle and Pivot Bar, RH 1 1 57189 Toggle and Pivot Bar, LH 1 2 43072 Nut, Locking Toggle 1 3 43076 Shaft, Toggle 1 4 43078 Cylinder, Toggle 1 5 40046 Knob, Adjustment 2 6 43077 Spring, Compression
Maintenance and Assembly Drawings General Information Figure 181 • Toggle Assembly and Pivot Bar 2 3 4 5 6 7 1 8 57515L-001 Rev.
Maintenance and Assembly Drawings General Information Table 23 • Upper Dancer Assembly Description Qty Item Part Number Ref 57532 Upper Dancer Assembly Maintenance Kit, RH 1 Ref 57530 Upper Dancer Assembly Maintenance Kit, LH 1 1 43708 Dancer, Ribbon Tension 1 2 43477 Hall Effect Magnet Assembly 1 3 43256 Rivet, Push 2 4 43601 Dancer, Extension 1 5 43176 Roller 1 6 HW02256 E-Ring, External (Sold in qty of 100) 2 7 43454 Shaft, Collar 2 8 43446 Shaft, Bushing 1 9
Maintenance and Assembly Drawings General Information Figure 182 • Upper Dancer Assembly 3 2 4 1 5 6 7 23 26 9 21 25 10 8 22 24 21 6 19 17 10 23 7 23 10 12 20 11 23 18 14 13 16 27 10 10 15 57515L-001 Rev.
Maintenance and Assembly Drawings General Information Table 24 • Lower Dancer Assembly Item Part Number Description Qty Ref 57531 Lower Dancer Assembly Maintenance Kit, RH 1 Ref 57529 Lower Dancer Assembly Maintenance Kit, LH 1 1 43256 Rivet, Push 2 2 43477 Hall Effect Magnet Assembly 1 3 43601 Dancer, Extension 1 4 43254 Dancer, Ribbon Tension 1 5 48408 Bearing 2 6 43612 Shaft 1 7 43176 Roller 1 8 HW02256 Ring, External (Sold in qty of 100) 2 9 43446 Shaft, Bu
Maintenance and Assembly Drawings General Information Figure 183 • Lower Dancer Assembly 1 2 3 8 26 21 4 17 24 5 6 10 7 23 22 9 17 25 8 10 24 11 21 14 21 20 17 13 19 17 15 12 27 18 19 16 57515L-001 Rev.
Maintenance and Assembly Drawings General Information Table 25 • Ribbon Spindle Assembly Item Part Number Ref N/A Ref 43569 Description Qty Ribbon Spindle Assembly 1 Ribbon Spindle Assembly 1 1 *49441 Washer, 0.75 × 0.506 × 0.010 2 2 *49445 Washer, 0.75 × 0.506 × 0.005 (not shown) 1 3 HW30114 Washer, Flat 0.76 × 0.51 × 0.03 (Sold in qty of 25) 3 4 49379 Spindle, Outer Ribbon 1 5 43414 Blade, Spindle 2 Assembly, Spindle Gear 67T 1 E-Ring, 12 mm × 1.
Maintenance and Assembly Drawings General Information Figure 184 • Ribbon Spindle Assembly 3 1 4 5 7 7 10 1 9 6 5 8 57515L-001 Rev.
Maintenance and Assembly Drawings General Information Table 26 • Upper Pinch Roller Assembly Item Part Number Description Qty Ref N/A Upper Pinch Roller Maintenance Kit, RH 1 Ref N/A Upper Pinch Roller Maintenance Kit, LH 1 1 HW10401 Screw, M3 × 0.5 (Sold in qty of 50) 3 2 HW10470 Washer, Flat M3 (Sold in qty of 50) 4 3 43015 Channel, Pinch Roller, RH 1 3 43082 Channel, Pinch Roller, LH 1 4 43021 Spring, Compression, 0.
Maintenance and Assembly Drawings General Information Figure 185 • Upper Pinch Roller Assembly 1 2 1 3 2 4 2 8,22 6 9 1 10 9 7 19 5 6 11 16 17 18 8,22 20 14 14 19 13 12 21 15 57515L-001 Rev.
Maintenance and Assembly Drawings General Information Table 27 • Pinch Roller Assembly Item Part Number Description Qty Ref 57130 Pinch Roller Assembly Maintenance Kit, RH 1 Ref 57282 Pinch Roller Assembly Maintenance Kit, LH 1 1 HW02256 E-Ring, External (Sold in qty of 100) 1 2 44423 Bearing, Ball 1 Spacer, Pinch Peel 1 3 49959 4 49237 Bearing, Ball 1 5 57066 Spacer, Pinch Peel Roller 1 6 43614 Lens, Transmissive Sensor 1 7 43263 Assembly, Pulley 1 8 43032 Assembl
Maintenance and Assembly Drawings General Information Table 27 • Pinch Roller Assembly (Continued) Item Part Number N/A 31 Description Qty Elastomer Roller 1 Bold = Part available for purchase Italic = Part not available for purchase, listed and shown for reference only Figure 186 • Pinch Roller Assembly 9 10 8 3 5 4 11,30 7 15 12 6 31 1 13 2 29 16 21 22 27 20 25 26 17 24 17 24 57515L-001 Rev.
Maintenance and Assembly Drawings General Information Table 28 • Peel Roller Maintenance Kit Item Part Number Description Qty Ref 57131M Peel Roller Maintenance Kit, RH & LH 1 1 HW02256 Ring, E External (Sold in qty of 100) 1 2 49959 Spacer, Pinch Peel Roller 1 3 43118 Roller, Elastomer Peel 1 4 49237 Bearing, Ball 1 5 57066 Spacer, Pinch Peel Roller 1 Assembly, 28G 0.
Maintenance and Assembly Drawings General Information Figure 187 • Peel Roller Maintenance Kit 6 4 5 2 3 7 57515L-001 Rev.
Maintenance and Assembly Drawings General Information Table 29 • Platen Peel Bar Assembly Item Part Number Description Qty Ref 57058 Platen Peel Bar Assembly, RH 1 Ref 57185 Platen Peel Bar Assembly, LH 1 1 49037 Post, Lock 1 2 HW10432 Screw, M4 × 0.
Maintenance and Assembly Drawings General Information Figure 188 • Platen Peel Bar Assembly 20 11,19 3 10 9 4 8 12 7 6 5 17 3 2 1 18 57515L-001 Rev.
Maintenance and Assembly Drawings General Information Table 30 • Peel Bracket Maintenance Kit Item Part Number Ref 43310 Description Qty Peel Bracket Assembly 1 1 43120 Bracket, Peel 1 2 43146 Roller, Bracket 1 Roller, Knurled 1 Screw, M3 × 0.
Maintenance and Assembly Drawings General Information Table 31 • Auxiliary Roller Assembly Item Part Number Ref 57167M Description Qty Auxiliary Roller Assembly 1 1 57183 Auxiliary Roller 1 2 57190 Gear, 32T 1 Bold = Part available for purchase Italic = Part not available for purchase, listed and shown for reference only Figure 190 • Auxiliary Roller Assembly 2 57515L-001 Rev.
Maintenance and Assembly Drawings General Information Table 32 • Idler Roller Assembly Item Part Number Description Qty Ref 57275 Idler Roller Ribbon Assembly 1 1 57276 Post, Idler Support 1 2 49845 Screw, M6 × 1.0 × 12 mm 1 3 57505 Screw, M3 × 0.5 × 12 2 4 57507 Bracket, Static Brush Mounting 1 5 57508 Brush, Static 1 6 57277 Bracket, Idler Roller 1 7 57178 Shaft, Roller, Grvd.
Maintenance and Assembly Drawings General Information Figure 191 • Idler Roller Assembly 5 1 4 6 2 10 57515L-001 Rev.
Maintenance and Assembly Drawings General Information Table 33 • Rear Enclosure Assembly Item Part Number Description Qty Ref 57087 Assembly, Rear Enclosure, RH 1 Ref 57088 Assembly, Rear Enclosure, LH 1 1 57085 Base, Back Assembly, RH 1 1 57086 Base, Back Assembly, LH 1 2 57156 Cover, Base Back, RH 1 2 57197 Cover, Base Back, LH 1 3 43519 Screw, M3 × 0.5 11 4 43654 Guide, Circuit Card .
Maintenance and Assembly Drawings General Information Figure 192 • Rear Enclosure Assembly 2 3 3 4 8 5 13 6 3 10 7 11 12 9 6 6 1 20 16 14 19 17 15 19 18 57515L-001 Rev.
Maintenance and Assembly Drawings General Information Table 34 • Stepper Motor and Belt Maintenance Kit Item Part Number 1 57504 2 3 77427 43364 Description Qty Screw, M4 × 0.7 4 Screw, M4 × 0.10 5 Clamp, Cable 1 4 57527M Stepper Motor Maintenance Kit, RH 1 4 57528M Stepper Motor Maintenance Kit, LH 1 5 HW44924 Screw, M3 × 0.
Maintenance and Assembly Drawings General Information Figure 193 • Stepper Motor and Belt Maintenance Kit, 203–300 DPI 2 3 11 12 10 1 7 6 8 4 10 Cutaway View 5 9 57515L-001 Rev.
Maintenance and Assembly Drawings General Information Table 35 • Ribbon Supply DC Motor Maintenance Kit Item Part Number Description Qty Ref 57466M Ribbon Supply DC Motor Maintenance Kit, RH 1 Ref 57468M Ribbon Supply DC Motor Maintenance Kit, LH 1 1 43436 Tape, Glass Cloth 2 49310 Assembly, Motor and 12T Gear 1 3 HW10432 Screw, M4 × 0.
Maintenance and Assembly Drawings General Information Figure 194 • Ribbon Supply DC Motor Maintenance Kit 10 9 9 6 5 12 9 11 4 3 14 8 13 2 7 1 3 4 57515L-001 Rev.
Maintenance and Assembly Drawings General Information Table 36 • Ribbon Take-Up DC Motor Maintenance Kit Item Part Number Description Qty Ref 57467M Ribbon Take-Up DC Motor Maintenance Kit, RH 1 Ref 57469M Ribbon Take-Up DC Motor Maintenance Kit, LH 1 Ref 57467 Ribbon Take-Up DC Motor Assembly, RH 1 Ref 57469 Ribbon Take-Up DC Motor Assembly, LH 1 1 43436 Tape, Glass Cloth 2 49310 Assembly, Motor & 12T Gear 1 3 HW10432 Screw, M4 × 0.
Maintenance and Assembly Drawings General Information Figure 195 • Ribbon Take-Up DC Motor Maintenance Kit 11 10 5 8 11 11 15 14 13 7 6 12 16 2 9 1 3 4 57515L-001 Rev.
Maintenance and Assembly Drawings General Information Table 37 • Communications Options Item Part Number Description Qty 1 57546 Internal ZebraLink/Print Server 10/100 Option 1 2 47490 External ZebraLink/Print Server 10/100 Option 1 Bold = Part available for purchase Italic = Part not available for purchase, listed and shown for reference only Figure 196 • Communications Options 1 2 310 110PAX4 Maintenance Manual 57515L-001 Rev.
Maintenance and Assembly Drawings General Information Table 38 • Memory Options Item Part Number Description Qty 1 33193-032 Compact Flash Card (Blank) - 32 MB 1 1 33193-064 Compact Flash Card (Blank) - 64 MB 1 1 33193-128 Compact Flash Card (Blank) - 128 MB 1 1 33193-256 Compact Flash Card (Blank) - 256 MB 1 2 46999-0008 8 MB (Blank) PC Memory Card 1 2 46999-0032 32 MB (Blank) PC Memory Card 1 Bold = Part available for purchase Italic = Part not available for purchase, listed a
