SERVICE MANUAL Product Type: Manual Part#: Chassis: Product Year: Model Series: DPDP40 MU40PA10B PLASMA 923-03472 PDP 40” 2001 Service Manual is a part the Service Kit. Manual is to remain with Service Kit. CONTENTS OVERVIEW ........................................................ 5 TROUBLESHOOTING ............................................. 8 ADJUSTMENTS ................................................. 10 PARTS ............................................................ 12 DIAGRAMS ................
PRODUCT SAFETY GUIDELINES IMPORTANT SAFETY NOTICE A.C. Voltmeter This manual was prepared for use only by properly trained audio-visual service technicians. When servicing this product, under no circumstances should the original design be modified or altered without permission from Zenith Electronics Corporation.
TABLE OF CONTENTS OVERVIEW ........................................................ 5 SPECIFICATIONS ............................................. 5 CONNECTIONS/CONTROLS .................................. 6 REMOTE ........................................................ 7 TROUBLESHOOTING ............................................. 8 NO POWER ..................................................... 8 ABNORMAL PICTURE ....................................... 8 NO RASTER .........................................
Overview OVERVIEW GENERAL INFO Screen Size Aspect Ratio Resolution Peak Brightness Contrast Ratio Viewing Angle Displayable Colors Weight Life Dimensions(MNT) (SPK) Input Terminals Output Terminals Input Terminals Display Frequency Picture Sound SPECIFICATIONS 40 in/101 cm diagonal 4 :3 (width:height) 640 x 480 pixels typ.330cd/m² (with 45%filter) 550:1(Dark Room with 45% filter) 160° horizontally and vertically 16.7 million 32.55kg(MNT), 6.45kg(D/Stand), 3.1kg(Spk.
OVERVIEW FRONT Input Select INPUT VOLUME SELECT ON/OFF Remote Control Sensor Main power button Sub Power Volume BACK ½ (+) (+) ( ) ( ) (+) ( ) ( ) AC INPUT Y (+) Y PB PB PR Audio Inputs PR 6 RGB Input/Control PDP 40” - OVERVIEW
OVERVIEW REMOTE power on POWER ON Toggles the on on and off. system off sleep mute CC MUTE Toggles the sound on and off. 1 2 3 Selects channels directly. 4 5 6 VIDEO PC 7 8 9 THUMBSTICK Navigates the on-screen menus and adjusts system settings and preferences. Use the arrows to navigate menus and press the center to select. Toggles the current component power on/off. SLEEP Turns sound Off and On while picture remains. CC Displays closed caption menu.
SERVICING TROUBLESHOOTING NO POWER No Power Check all supply voltages from SMPS. Are all sources present? Is power control line on P808 (RLY) at 5.0V power on. Yes Yes No Are any sources present? Replace SMPS. Loc (18), Pt # 809-10723 No Yes No No Unload missing/low source. Turn unit on. Does the source return to normal? For additional technical support Contact 877-9-ZENITH Yes If problem is other than main Video Scan Converter PCB. Contact Technical Support at 877-9-ZENITH.
SERVICING NO RASTER No Raster Is all of the raster missing? No Is part of the raster missing? Yes No Is 15V present on P803 and P804 on SMPS? Yes No Unload P803 and P804, does 15V return? Yes No Replace SMPS Loc # (18) Pn # 809-10723 Yes Check ribbon cables for proper seating or damage.
SERVICING 2. Press the VOL + or VOL - button. ADJUSTMENT INSTRUCTIONS 3. It displayed all of the black on the screen and then adjustment is started. PRECAUTIONS Because this is not a hot chassis, it is not necessary to use an isolation transformer. However, the use of isolation transformer will help protect test instruments. Adjustments must be done in the correct order. They must be performed in the at a temperature of 25±5°C and 65±10% of relative humidity.
SERVICING AGC ADJUSTMENT 1. Connect the signal of PAL-B/G 05ch. to Antenna jack. 2. Connect Multi meter to point(J150) of AGC adjustment. 3. Adjustment the voltage of Multi meter to 2.3 0.1V by changing VR102. 3. Supply window Signal to TD-710 in pattern generator. [ When adjustment is operated manually, operate process (3) to (7) regular sequence, when adjustment is operated automatically perate process (1) to (2). 4. Select STB CXA2101 by pressing SVC,ADJUST button on Remote Control for adjustment. 5.
SERVICING SERVICE MENU ADJUSTMENTS 2. The chart shows starting value settings for adjustments. 3. Use the UP or DOWN keys to scroll through the menu and the LEFT or RIGHT keys to make the adjustments. 4. To exit this portion of the service menu cycle power off and on. If the Main Video Scan Converter module (Part# 80910722) is installed the unit will come on when A/C is applied. The EEPROM data will be in Factory default values.
PARTS All DPD models are module level repair only. Parts contact information is below.
PDP 40” Exploded View NUM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1 3 4 6 2 17 7 16 5 8 PART NUMBER SEE PARTS LIST PART OF 1 PART OF 1 PART OF 1 PART OF 1 NSP PART OF 6 PART OF 6 PART OF 6 PART OF 6 PART OF 6 809-10721 PART OF 6 PART OF 6 PART OF 6 PART OF 6 PART OF 6 809-10723 809-10685 809-10722 895-10140 809-10683 959-10111 809-10684 814-10206 812-10158 DESCRIPTION CABINET ASSY SIDE FRAME TOP FRAME SIDE FRAME BOTTOM FRAME 40Ó 4:3 640*480 DOU PDP Z CNT TOP B/D ASSY Z
PDP 40” Interconnect To Plasma To Plasma P5 To Plasma P3 P2 P302 P1 RT Top Interface P301 P203 X TOP RIGHT B/D ASSY P202 P002A 809-10683 CONTROL PCB ASSY P1 P802 VSS VSC GND GND P004A VA N/C GND 15V GND 5V P501A 5V 5V 5V P801 5V GND GND GND GND P2 +5V GND +15V GND GND GND N/C V/S V/S P15 P3 P14 P006A P13 MAIN VSC PCB ASSY 809-10722 P005A P4 P003A P007A Y SUS B/D ASSY SYS SYS SYS +5V GND +15V GND GND GND N/C V/S V/S VA N/C GND P807 +15V GND +5V POWER SUPPLY PCB ASSY 809-1072
PDP 40” Module Layout System Control PCB Assy 809-10721 PDP Power PCB 809-10723 Main Video Scan Converter 809-10722 Speaker PCB Assy 809-10685 Power Line Filter Assy 895-10140 Power PCD Assy 959-10111 Control PCB Assy 809-10683 16 PDP40” - DIAGRAMS
PDP 40” Block Diagrams MAIN BLOCK DIAGRAM IC001 M37280 M37270 EEPROM Micro-Com Video Video&& Chroma D0-16 16 IC401 IC401 MX88L284 3X2M 3X2M Scan Scanconverter converter 208Pin 208Pin SDRAM 2 I C Bus CAX-HS/VS DS102 1 CVBS (A) P101 V/R/L 3 Y, Cb ,Cr (A) 2 3X8 IC304 IC304 THS8083 THS8083 100Pin 100Pin PAB0-7 8 PAG0-7 8 PDP Module IC501 74F541 74F541 PAR0-7 8 PD501 (41Pin) 2 PVS/ PHS _OUT P102 DVD IC604 LA7222M (Audio S/W) Vout 100 8 D O B 0-7 IC401 IC401 MX88L284 MX88L284 3X2M 3X
PDP 40” Main PCB Top 18 PDP40” - DIAGRAMS
PDP 40” Main PCB Bottom 19 PDP40” - DIAGRAMS
PDP 40” Other PCBs Speaker PCB Top Speaker PCB Bottom Control Panel PCB 20 PDP40” - DIAGRAMS
SECTION 7 DPDP40 Schematic DPDP40 CRITICAL SAFETY COMPONENTS IN THE SCHEMATIC ARE IDENTIFIED BY THE SYMBOL . REPLACE ONLY WITH PART NUMBERS SPECIFIED.
