http//www.zenithservice.com SERVICE MANUAL Product Type: Chassis: Manual Series: Manual Part #: Model Line: Product Year: Model Series: Z42PX2D PLASMA AF-05FC 2005 CONTENTS Description of Controls .................................................4 Specifications ..............................................................8 Adjustment Instructions ................................................9 Diagrams ...................................................................14 Parts List ................
PRODUCT SAFETY GUIDELINES IMPORTANT SAFETY NOTICE This manual was prepared for use only by properly trained audio-visual service technicians. When servicing this product, under no circumstances should the original design be modified or altered without permission from Zenith Electronics Corporation. All components should be replaced only with types identical to those in the original circuit and their physical location, wiring and lead dress must conform to original layout upon completion of repairs.
TABLE OF CONTENTS DESCRIPTION OF CONTROLS ...........................................4 SPECIFICATIONS.................................................................8 ADJUSTMENT INSTRUCTIONS ..........................................9 BLOCK DIAGRAM...............................................................14 EXPLODED VIEW...............................................................16 EXPLODED VIEW PARTS LIST .........................................17 REPLACEMENT PARTS LIST ..........................
DESCRIPTION OF CONTROLS Controls - This is a simplified representation of front panel. Here shown may be somewhat different from your TV. Front Panel Controls TV/VIDEO POWER Button MENU VOL MENU Button Remote Control Sensor TV/VIDEO Button Power Standby Indicator Illuminates red in standby mode, Illuminates green when the TV is turned on.
DESCRIPTION OF CONTROLS Connection Options Back Connection Panel S-VIDEO Input A connection available to provide better picture quality than the video input. S-VIDEO FRONT A/V INPUT L / MONO VIDEO VIDEO Input Connects the video signal from a video device. R AUDIO AUDIO Input Use to connect to hear stereo sound from an external device. CableCARD™ Used for CableCARD™ received from Cable Service Provider. RGB/AUDIO INPUT Connect the monitor output connector from a PC to the appropriate input port.
DESCRIPTION OF CONTROLS Remote Control Key Functions - When using the remote control, aim it at the remote control sensor on the TV. TV INPUT • Rotates the input mode between Antenna and Cable. • External input modes: Video, Front Video, Component 1-2, RGB-DTV (or RGB-PC) and HDMI/DVI input sources. TV/VIDEO TV INPUT MODE MODE Selects the remote operating mode: TV, DVD, VCR, AUDIO, CABLE or STB. Select a mode other than TV, for the remote to operate an external device.
DESCRIPTION OF CONTROLS Remote Control Key Functions POWER Turns your TV or any other programmed equipment on or off, depending on mode. TV/VIDEO TV INPUT MODE GUIDE Shows programme schedule. DAY DAY - + GUIDE THUMBSTICK (Up/Down/Left/Right/ENTER) Allows you to navigate the on-screen menus and adjust the system settings to your preference. CC Select a closed caption: Off, CC1~4, Text1~4. VCR/DVD BUTTONS • Control some video cassette recorders or DVD players.
SPECIFICATIONS MODELS Z42PX2D/Z42PX21D Width (inches / mm) 48.4 / 1210 Height (inches / mm) 27.6 / 701 Depth (inches / mm) 11.6 / 295 Weight (pounds / kg) 79 / 35.9 Resolution 852 x 480 (Dot) Power requirement AC100-240V ~ 60Hz Television System NTSC-M, ATSC Program Coverage VHF 2 ~ 13, UHF 14 ~ 69, CATV 1 ~ 135, CADTV 1 ~ 135.
ADJUSTMENT INSTRUCTIONS 1. Application Object 4. POD Certificate Download These instructions are applied to all of the PDP TV, AF-05FC. 4-1. Preparation for Adjustment (1) Connect the MEMORY JIG and PC. (2) Turn on the JIG MAIN POWER SWITCH. (3) After turn on the PC and MONITOR, execute the ‘Certificate Downloader v1.4’ from the screen. 2. Notes (1) Because this is not a hot chassis, it is not necessary to use an isolation transformer.
ADJUSTMENT INSTRUCTIONS [ When ‘CP Data Download: OK’ does not appear, certificate has not Download correctly. SET is rebooted and certificate Download work must be repeated. (4) Click the "OpenFile - Download" button from CP Data Download, ‘select Private Key’ appears and click ENTER. 5. Cable Operation Confirmation (1) Confirm that the Cable Card is inserted in the slot. (2) Enter the EZ adjust menu by pressing Adjust on the Service Remote Control (S R/C).
ADJUSTMENT INSTRUCTIONS Each PCB Assy must be checked by Check JIG Set before assembly. (Especially, be careful Power PCB Assy which can cause Damage to the PDP Module.) 7. EDID(The Extended Display Identification Data)/DDC (Display Data Channel) download This is the function that enables “Plug and Play". 6. POWER PCB Assy Voltage Adjustment (Va, Vs Voltage Adjustment) 7-1. HDMI EDID Data Input (1) Required Test Equipment 6-1. Test Equipment : D.M.M 1EA 1) Jig for adjusting PC, DDC.
ADJUSTMENT INSTRUCTIONS : EDID DATA for RGB (5) Readjust after confirming the case Pattern or adjustment condition where the adjustment had errors. (6) After adjustment is complete, exit the adjustment mode by pressing the ADJ KEY.
ADJUSTMENT INSTRUCTIONS 9-3. Adjustment of White Balance 10. Video(uPD) Operate the Zero-calibration of the CA-100, then attach sensor to PDP module surface when you adjust. O Manual adjustment is also possible by the following sequence. O (1) Enter ‘Ez - Adjust’ by pressing ADJ KEY on the Service Remote Control. (2) Select "7. WHITE PATTERN" using CH +/- Key and HEAT RUN at least 30 minutes by pressing the ENTER Key. (3) Receive the Window pattern signal from Digital Pattern Generator.
– – – – – BLOCK DIAGRAM - 14 -
NOTES - 15 -
EXPLODED VIEW 300 121 601 600 301 304 120 305 200 303 302 207 202 206 540 205 201 590 204 541 501 580 203 520 400 550 530 410 560 102 101 502 430 - 16 -
EXPLODED VIEW PARTS LIST Part No. Description 101 5900V04010A FAN,DC EFB0412LD-W147 DELTA 40*40*20 12V/0.05A 5000RPM 7.0-13.8VDC L=100MM 102 4980V00D89A SUPPORTER,FAN SECC(EGI) 1.0T 120 6401VD0013G SPEAKER ASSEMBLY,FULL RANGE(R) RZ-42PX10 NON 121 6401VD0013H SPEAKER ASSEMBLY,FULL RANGE(L) RZ-42PX10 NON 200 6348Q-E080Q PDP,42 852*480 PDP42V70002.
REPLACEMENT PARTS LIST For Capacitor & Resistors, the charactors at 2nd and 3rd digit in the P/No. means as follows; LOCA. NO CC, CX, CK, CN : Ceramic CQ : Polyestor CE : Electrolytic PART NO RD : Carbon Film RS : Metal Oxide Film RN : Metal Film RF : Fusible DESCRIPTION IC IC100 0IPRPBM001B PPC405GPR-3JB266C 456 IC1000 0IMCRSJ001B SC1565IST-2.5TR 2.5V 1.
REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION Q154 0TR387500AA CHIP 2SC3875S(ALY) KEC D801 0DD184009AA KDS184S CHIP 85V 300MA KEC TP Q155 0TR387500AA CHIP 2SC3875S(ALY) KEC D900 0DRSE00038A SDC15 SOT23 12.8V 10A .A .SEC 100NA Q156 0TR150400BA CHIP 2SA1504S(ASY) KEC D901 0DRSE00038A SDC15 SOT23 12.8V 10A .A .
REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION C108 0CK104CF56A 0.1UF 1608 16V 10% C1333 0CK104CF56A 0.1UF 1608 16V 10% C109 0CK104CF56A 0.1UF 1608 16V 10% C1334 0CE106VF6DC 10UF MV 16V 20% C110 0CK104CF56A 0.1UF 1608 16V 10% C1335 0CK102CK56A 1000PF 1608 50V 0.1 C111 0CK104CF56A 0.1UF 1608 16V 10% C1336 0CK104CF56A 0.1UF 1608 16V 10% C112 0CK104CF56A 0.1UF 1608 16V 10% C1337 0CK104CF56A 0.
REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION C171 0CK105DF64A 1UF 2012 16V 20% C220 0CK104CF56A 0.1UF 1608 16V 10% C1710 0CK104CF56A 0.1UF 1608 16V 10% C221 0CK104CF56A 0.1UF 1608 16V 10% C1711 0CK104CF56A 0.1UF 1608 16V 10% C222 0CK104CF56A 0.1UF 1608 16V 10% C1712 0CE476SF6DC 47UF MVG 16V 20% C223 0CE477SF6DC 470UF MVG 16V 20% C1713 0CE476SF6DC 47UF MVG 16V 20% C223 0CK104CF56A 0.1UF 1608 16V 10% C1714 0CK104CF56A 0.
REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION C319 0CK104CF56A 0.1UF 1608 16V 10% C429 0CK104CF56A 0.1UF 1608 16V 10% C320 0CK104CF56A 0.1UF 1608 16V 10% C430 0CK104CF56A 0.1UF 1608 16V 10% C330 0CK104CF56A 0.1UF 1608 16V 10% C431 0CK104CF56A 0.1UF 1608 16V 10% C331 0CK104CF56A 0.1UF 1608 16V 10% C432 0CK104CF56A 0.1UF 1608 16V 10% C332 0CK104CF56A 0.1UF 1608 16V 10% C433 0CK104CF56A 0.1UF 1608 16V 10% C333 0CK104CF56A 0.
REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION C468 0CK104CF56A 0.1UF 1608 16V 10% C523 0CK104CF56A 0.1UF 1608 16V 10% C468 0CE107SF6DC 100UF MVG 16V 20% C524 0CK104CF56A 0.1UF 1608 16V 10% C469 0CK104CF56A 0.1UF 1608 16V 10% C525 0CK104CF56A 0.1UF 1608 16V 10% C470 0CK104CF56A 0.1UF 1608 16V 10% C526 0CK104CF56A 0.1UF 1608 16V 10% C471 0CK104CF56A 0.1UF 1608 16V 10% C527 0CK104CF56A 0.1UF 1608 16V 10% C472 0CK104CF56A 0.
REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION C613 0CE226SF6DC 22UF MVG 16V 20% C8018 0CK102CK56A 1000PF 1608 50V 0.1 C614 0CK103CK56A 0.01UF 1608 50V 10% C8019 0CK102CK56A 1000PF 1608 50V 0.1 C615 0CK104CF56A 0.1UF 1608 16V 10% C802 0CK104CF56A 0.1UF 1608 16V 10% C616 0CE476SF6DC 47UF MVG 16V 20% C8020 0CK104CF56A 0.1UF 1608 16V 10% C617 0CK104CF56A 0.1UF 1608 16V 10% C8021 0CK104CF56A 0.
REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION C8068 0CE106VF6DC 10UF MV 16V 20% C890 0CK104CF56A 0.1UF 1608 16V 10% C8069 0CK104CF56A 0.1UF 1608 16V 10% C891 0CK104CF56A 0.1UF 1608 16V 10% C8070 0CE226SF6DC 22UF MVG 16V 20% C892 0CE106VF6DC 10UF MV 16V 20% C8071 0CK104CF56A 0.1UF 1608 16V 10% C893 0CE106VF6DC 10UF MV 16V 20% C8072 0CK104CF56A 0.1UF 1608 16V 10% C894 0CK104CF56A 0.
REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION COIL LOCA. NO PART NO DESCRIPTION SW202 140-315A SWITCH,TACT SKHV17910B 12V SW203 140-315A SWITCH,TACT SKHV17910B 12V L130 6140VB0032A COIL,CHOKE DBF-1015A 15.5UH SW204 140-315A SWITCH,TACT SKHV17910B 12V L131 6140VB0032A COIL,CHOKE DBF-1015A 15.5UH SW205 140-315A SWITCH,TACT SKHV17910B 12V L132 6140VB0032A COIL,CHOKE DBF-1015A 15.5UH SW206 140-315A SWITCH,TACT SKHV17910B 12V L133 6140VB0032A COIL,CHOKE DBF-1015A 15.
REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA.
REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO C18 6631V39023C CONNECTOR ASSEMBLY,10P 3.96MM 200MM C3 6631V00020J CONNECTOR ASSEMBLY,3P 3.96MM 400MM C4 387-J12M CONNECTOR ASSEMBLY,12P 2.5MM 800MM C5 6631V00045D CONNECTOR ASSEMBLY,10P 2.5MM 250MM C6 6631V10004A CONNECTOR ASSEMBLY,31P 1.0MM 80MM C7 6631V10004Z CONNECTOR ASSEMBLY,31P 1.0MM 50MM C8 6631V25032E CONNECTOR ASSEMBLY,3P 2.5MM 300MM C9 6631V25083E CONNECTOR ASSEMBLY,7P 2.
DIGITAL(TOP) TUNER(TOP) DIGITAL(BOTTOM) CONTROL(TOP) CONTROL(BOTTOM) SIDE A/V SPDIF(TOP) SPDIF(BOTTOM) TUNER(BOTTOM) POWER S/W(TOP) POWER S/W(BOTTOM)
