BCZ4505DW / BCZ4505CL / BCZ5010DL / BCZ5010DW / BCZ5010CL 115333110 (001) G B OWNER’S MANUAL BRUSHCUTTERS BCZ4505DW BCZ4505CL BCZ5010DL BCZ5010DW BCZ5010CL Original Language GB-1
BCZ4505DW / BCZ4505CL / BCZ5010DL / BCZ5010DW / BCZ5010CL EC DECLARATION OF CONFORMITY (Applies to Europe only) The undersigned manufacturer, Husqvarna Zenoah Co.,Ltd., 1-9, Minamidai, Kawagoe, Saitama, Japan, declares under sole responsibility that the following products referred to in this declaration conform with the requirement of the following COUNCIL’S DIRECTIVE. The products referred to are : DESIGNATION MANUFACTURER MODELS : Brushcutter : Husqvarna Zenoah Co., Ltd.
BCZ4505DW / BCZ4505CL / BCZ5010DL / BCZ5010DW / BCZ5010CL EXPLANATION OF SYMBOLS AND SAFETY WARNINGS G B WARNING!!! RISK OF DAMAGING HEARING Wear head, eye and ear protection. SOUND LEVEL1) ISO 22868 MODEL LpAeq BCZ4505DW BCZ4505DW BCZ4505CL BCZ4505CL BCZ5010DL BCZ5010DL BCZ5010DW BCZ5010DW BCZ5010CL BCZ5010CL Blade Trimmer head Blade Trimmer head Blade Trimmer head Blade Trimmer head Blade Trimmer head 3 45.2 cm 45.2 cm3 45.2 cm3 45.2 cm3 50.6 cm3 50.6 cm3 50.6 cm3 50.6 cm3 50.6 cm3 50.
BCZ4505DW / BCZ4505CL / BCZ5010DL / BCZ5010DW / BCZ5010CL SAFETY FIRST Instructions contained in warnings within this manual marked with a symbol concern critical points which must be taken into consideration to prevent possible serious bodily injury, and for this reason you are requested to read all such instructions carefully and follow them without fail. Contents 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
BCZ4505DW / BCZ4505CL / BCZ5010DL / BCZ5010DW / BCZ5010CL 2. Specification Model Overall size (LxWxH) mm Dry weight kg Engine Model Displacement cm3 Fuel Carburetor Ignition system Spark plug Fuel tank capacity L Starter Clutch Reduction ratio Cutting head rotating direction BCZ4505DW BCZ5010DL/DW BCZ4505/5010CL DL: 1915x420x260 DW: 1915x655x450 1915x655x530 8.5 9.0 Zenoah GZ45N Zenoah GZ50N Zenoah GZ45N/GZ50N 45.2 50.6 45.2/50.
BCZ4505DW / BCZ4505CL / BCZ5010DL / BCZ5010DW / BCZ5010CL 5. For safe operation 1. Read this manual carefully until you completely understand and follow all safety and operating instructions. 2. Keep this manual handy so that you may refer to it later whenever any questions arise. Also note, if you have any questions which cannot be answered herein, contact the dealer from whom you purchased the product. 3.
BCZ4505DW / BCZ4505CL / BCZ5010DL / BCZ5010DW / BCZ5010CL 5. For safe operation BEFORE STARTING THE ENGINE 1. The area within a perimeter of 15 m (50 ft) of the person using the product should be considered a hazardous area into which no one should enter. If necessary, yellow warning rope, warning signs should be placed around the perimeter of the area.
BCZ4505DW / BCZ4505CL / BCZ5010DL / BCZ5010DW / BCZ5010CL 5. For safe operation • IF SOMEONE COMES 1. Guard against hazardous situations at all times. Warn adults to keep pets and children away from the area. Be careful if you are approached. Injury may result from flying debris. 2. If someone calls out or otherwise interrupts you while working, always be sure to turn off the engine before turning around. MAINTENANCE 1.
BCZ4505DW / BCZ4505CL / BCZ5010DL / BCZ5010DW / BCZ5010CL 6. Set up A Package contains the items as illustrated.
BCZ4505DW / BCZ4505CL / BCZ5010DL / BCZ5010DW / BCZ5010CL 6. Set up INSTALLING HANDLE (BCZ5010DL) • Set the handle and the barrier on the bracket. Attach them with the 4bolts provided securely. INSTALLING BLADE 1. Put the angled bar(1) into the side holes of the inner holder and the angle transmission. 2. Remove the nut (Lefthanded) and the outer holder(3) from the gearshaft. 3. Put the blade onto the inner holder(2). Make the marked side face the holder. 4.
BCZ4505DW / BCZ4505CL / BCZ5010DL / BCZ5010DW / BCZ5010CL 7. Fuel ■ FUEL • Gasoline is very flammable. Avoid smoking or bringing any flame or sparks near fuel. Make sure to stop the engine and allow it cool before refueling the unit. Select outdoor bare ground for fueling and move at least 3 m (10 ft) away from the fueling point before starting the engine. • The Zenoah engines are lubricated by oil specially formulated for air-cooled 2-cycle gasoline engine use.
BCZ4505DW / BCZ4505CL / BCZ5010DL / BCZ5010DW / BCZ5010CL 8. Operation STARTING ENGINE WARNING WARNING • The cutting head will start rotating upon the engine starts. 1. Feed fuel into the fuel tank and tighten the cap securely. 2. Rest the unit on a flat, firm place. Keep the cutting head off the ground and clear of surrounding objects, as it will start rotating upon starting of the engine. 3. Push the primer several times until overflown fuel flows out in the clear tube.
BCZ4505DW / BCZ4505CL / BCZ5010DL / BCZ5010DW / BCZ5010CL 8. Operation ADJUSTING THROTTLE CABLE • The normal play is 1 or 2 mm when measured at the carburetor side end. Readjust with the cable adjuster as required and tighten the screw up. (3) METAL BLADE USAGE 1. Check the bolt to fasten the blade and be sure the bolt has no fault, and no abrasion. 2. Be sure that the blade and the holder have been fastened according to instruction and the blade turns smoothly without abnormal noise.
BCZ4505DW / BCZ4505CL / BCZ5010DL / BCZ5010DW / BCZ5010CL 8. Operation CUTTING METHOD (a)Use the front left side cutting. (b) Guide the blade from your right to left with it tilted slightly to your left. (c) When mowing a wide area, start working from your left end to avoid interference of cut grass. (d) The blade may be seized by weeds if the engine speed is too low, or the blade cuts too deep into weeds. Adjust the engine speed and cutting depth according to the condition of object.
BCZ4505DW / BCZ4505CL / BCZ5010DL / BCZ5010DW / BCZ5010CL 8. Operation 6. Take precautions to avoid wire, grass and dead, dry, long-stem weeds from wrapping around the head shaft. Such materials can stall the head and cause the clutch to slip, resulting in damage to the clutch system if repeated frequently. ADJUSTING THE LINE LENGTH • Your brush cutter is equipped with a semi- auto type nylon line head that allows the operator to advance the line without stopping the engine.
BCZ4505DW / BCZ4505CL / BCZ5010DL / BCZ5010DW / BCZ5010CL 9. Maintenance REFILLING TRIMMING LINE (BCZ4505CL / BCZ5010CL) Spool Latch WARNING • For safety reasons, do not use metalreinforced line. 1. Press the latches oppositely on the housing side wall. Then put off the cover. (*1) 2. Take off the spool from the cover. Clean up the spool grooves. (*2) 3. A nylon line is cut in 10m. Then that line is cut more in half. (*3) 4. One nylon line is inserted in the hole at the surface of the spool. (*4) 5.
BCZ4505DW / BCZ4505CL / BCZ5010DL / BCZ5010DW / BCZ5010CL 9. Maintenance REFILLING TRIMMING LINE (BCZ5010DL / BCZ4505DW / BCZ5010DW) 1. For replacement line, use a diameter of 2.4mm(.095in). The spool is capable for a line upto 6m(20ft) on the 10cm(4”) head. Avoid using a larger line as it may cut down the trimming performance. BLADE • Check the blade and the fasteners for looseness, cracking, or bending. • Check the cutting edges and reform with a flat file.
BCZ4505DW / BCZ4505CL / BCZ5010DL / BCZ5010DW / BCZ5010CL 9. Maintenance INTAKE AIR COOLING VENT WARNING 0.6~0.7 mm • REPLACEMENT PLUG IS A NGK CMR7H. IMPORTANT • Check the intake air cooling vent after every 25 hours of use for blockage, and remove any waste which has attached itself to the brushcutter. IMPORTANT • Note that using any spark plug other than those designated may result in the engine failing to operate properly or in the engine becoming overheated and damaged.
BCZ4505DW / BCZ4505CL / BCZ5010DL / BCZ5010DW / BCZ5010CL 11. Troubleshooting guide Case 1. Starting failure CHECK fuel tank fuel filter carburetor adjustment screw sparking (no spark) spark plug → → → → → → PROBABLE CAUSES incorrect fuel fuel filter is clogged out of normal range spark plug is fouled/wet plug gap is incorrect disconnected Case 2.
