EXZ2610DL 848JPY93A0 (806) G B OWNER’S MANUAL CONVERTIBLE BRUSHCUTTER EXZ2610DL GB-1
EXZ2610DL EXPLANATION OF SYMBOLS AND SAFETY WARNINGS WARNING!!! RISK OF DAMAGING HEARING Wear head, eye and ear protection. MODEL 3 Line head 25.4 cm SOUND LEVEL ISO 22868 ISO 10884 LwA LpAav guaranteed 114 dB(A) 93 dB(A) VIBRATION LEVEL ISO 22867 ahv.eq 6.3 m/s 2 APPROVAL NUMBER OF CE EXHAUST EMISSION REGULATION DIRECTIVE 97/68/EC AMENDED 2002/88/EC e13*97/68SH2G3*2002/88*0404*00 GB-2 A(8) 4.
EXZ2610DL G B Husqvarna Zenoah Co., Ltd. 80100101 and up 1st January 2008 Masahiko GOUDA SAFETY FIRST Instructions contained in warnings within this manual marked symbol concern critical points which must be taken with a into consideration to prevent possible serious bodily injury, and for this reason you are requested to read all such instructions carefully and follow them without fail.
EXZ2610DL 1. Parts location EXZ2610DL-PUO 1 14 6 2 3 13 4 7 5 8 11 16 15 17 LRT-EX 18 19 PS-EX 23 21 20 22 25 10 11. Loop handle 12. Suspension point 13. Stop switch 14. Throttle cable 15. Throttle trigger 16. Throttle set button 17. Shaft tube 18. Knob bolt 19. Spark arrester 10. Stater knob 11. Fuel tank 12. Primer 13. Choke lever 14. Air cleaner cover 15. Cutting attachment guard 16. Angle transmission 17. Cutting line head 18. Blade 19. Transmission 20. Guide bar 21. Saw chain 22.
EXZ2610DL 2. Specification Engine Type ............................................................................ Air-cooled 2-stroke gasoline Model ............................................................................................ Zenoah GZ25N Displacement ........................................................................................... 25.4 cm3 Max. output .................................................. 1.2 Hp (0.9 kW) at 7500/min-1 (rpm) Idle speed ..............................
EXZ2610DL 3. Warning labels on the machine 15m (50ft) (1) (1) (2) (3) (4) (5) (6) (7) (2) (3) (4) (5) (6) (7) Read owner’s manual before operating this machine. Wear head, eye and ear protection. Wear foot protection. Wear gloves. Beware of thrown objects. Warning / Attention Keep all children, bystanders and helpers 15 meters away from the machine.
EXZ2610DL 5. For safe operation 1. Read this manual carefully until you completely understand and follow all safety and operating instructions. 2. Keep this manual handy so that you may refer to it later whenever any questions arise. Also note, if you have any questions which cannot be answered herein, contact the dealer from whom you purchased the product. 3. Always be sure to include this manual when selling, lending, or otherwise transferring the ownership of this product. 4.
EXZ2610DL 5. For safe operation BEFORE STARTING THE ENGINE 1. The area within a perimeter of 15 m of the person using the product should be considered a hazardous area into which no one should enter. If necessary, yellow warning rope, warning signs should be placed around the perimeter of the area.
EXZ2610DL 5. For safe operation (PS-EX only) 7. Never operate the pruner at an angle greater than 60° in order to reduce the risk of being struck by falling objects during operation. WARNING Approaching or contacting electric power lines with pruning saw may cause serious injury or death from electrocution. Electricity can jump from one point to another by means of arcing or may be conducted through damp branches.
EXZ2610DL 5. For safe operation (PS-EX only) 1. When you finish cutting in one location and wish to continue work in another spot, turn off the engine, lift up the unit and carry it paying attention to the blade. 2. Never forget to place the protective cover over the blades. 3. When hand-carrying the product, cover over the cutting part if necessary, lift up the product and carry it paying attention to the blade. 4.
EXZ2610DL 6. Set up MOUNTING ENGINE INSTALLING HANDLE (BC-EX, LRT-EX only) NOTE G B The handle is put during the arrow mark. G MINACIN SP 1. Push the shaft tube toward the clutch housing and rotate it by hand to check that the drive shaft is engaged with the gears. 2. Insert the shaft tube into the clutch housing until it bottoms, and align the positioning holes on the clutch housing and the shaft tube and install the screw. When difficult to engage, twist the engine slightly. 3.
EXZ2610DL 6. Set up (BC-EX only) INSTALLING CUTTING ATTACHMENT GUARD • Put the cutting attachment guard on the gearbox, attach it with the 4 screws and hardware provided. 4. When correctly adjusted, check the correct working of the harnesses' QUICK RELEASE. (1) (1) Cutting attachment guard (2) Plate (3) Screw (2) (3) INSTALLING CUTTING HEAD 1. While locking the gear shaft, by inserting the supplied tool into the upper holder on the gearbox, loosen and remove the hexagon nut (left-handed). 2.
EXZ2610DL 6. Set up (LRT-EX only) ATTACHING THE TRIMMING MECHANISM A standard package contains the items as shown below. G B (1) Main pipe (2) Trimming mechanism (3) Screw hole (4) Screw (5) Fastening bolt 1. Remove the screw screwed into the end of the trimming mechanism. 2. Insert the end of the trimming mechanism into the main pipe. 3. Line up the hole on the end of the trimming mechanism into which the screw is to be inserted with the hole on the main pipe, and screw the screw firmly in. 4.
EXZ2610DL 6. Set up (PS-EX only) 6. Set up (HE-EX only) 4. Adjust the chain tension by turning the tensioner screw until the tie straps just touch the bottom side of the bar rail. 1. Insert the drive shaft into the clutch drum, then attach the gearbox to the shaft tube as aligning the positioning holes. Wipe out grease on the tube and the inside of the gearbox. Screw in the lock screw and fasten the clamp bolt firmly.
EXZ2610DL 7. Fuel and chain oil ■ FUEL WARNING • Gasoline is very flammable. Avoid smoking or bringing any flame or sparks near fuel. Make sure to stop the engine and allow it cool before refueling the unit. Select outdoor bare ground for fueling and move at least 3 m (10 ft) away from the fueling point before starting the engine. • The Zenoah engines are lubricated by oil specially formulated for air-cooled 2-cycle gasoline engine use.
EXZ2610DL 8. Operation STARTING ENGINE (HE-EX only) The ZENOAH stick edger is designed for edging lawn in gardens, parks, roadsides and so on. Before starting the engine, take the operating position and adjust the handle position and the wheel height as necessary. WARNING The cutting head will start rotating upon the engine starts. 1. Feed fuel into the fuel tank and tighten the cap securely.
EXZ2610DL 8. Operation 5. Set the stop switch to the “-” position. Set the throttle trigger to the start position (1 → 2 → 3). Place the unit on a flat, firm place. Keep the cutting head clear of everything around it. 7. Move the choke lever downward to open the choke. And restart engine. (1) G B (1) 1 (2) (3) 2 3 (1) Stop switch 6. While holding the unit firmly, pull out the starter rope quickly until engine fires. (1) Choke lever (2) Close (3) Open 8.
EXZ2610DL 8. Operation ADJUSTING THROTTLE CABLE • The normal play is 1 or 2 mm when measured at the carburetor side end. Readjust with the cable adjuster as required. 1 ~ 2 mm (1) (1) Cable adjuster ADJUSTING IDLING SPEED (1) (1) Idle adjusting screw 1. When the engine tends to stop frequently at idling mode, turn the adjusting screw clockwise. 2. When the cutting head keeps rotating after releasing the trigger, turn the adjusting screw counter-clockwise.
EXZ2610DL 8. Operation (BC-EX only) CUTTING WORK (LINE HEAD USAGE) WARNING 1. Always wear eye protection such as safety goggles. Never lean over the rotating cutting head. Rocks or other debris could be thrown into eyes and face and cause serious personal injury. 2. Keep the cutting attachment guard in place at all times when the unit is operated.
EXZ2610DL 8. Operation CUTTER CUTTER APPLIAPPLICATION CATION CHART CHART (Optional blade usage BC-EX only) 9” 9" 8-tooth: 8-tooth: 6298-15343 9” 9" 4-tooth: 4-tooth: 6298-14243 Nylon line head head 848-BV3-6914 Heavy Heavy weeds weeds Light Light weeds weeds Grass Grass CHOOSE THE BLADE Choose a suitable recommended cutting attachment according to the object to be cut. IMPORTANT Change the cutting attachment guard, which is suitable for the metal blade.
EXZ2610DL 8. Operation (Optional blade usage BC-EX only) STARTING THE ENGINE Please refer to 5. For safe operation (P. 7 ~ 9), 8. Operation (P. 15 ~ 17). WARNING The product is equipped with a centrifugal clutch mechanism, so the cutting attachment begins to rotate as soon as the engine is started by putting the throttle into the start position.
EXZ2610DL 8. Operation (Optional blade usage BC-EX only) WARNING Make sure to use shoulder strap and cutting attachment guard. If not, it is very dangerous when you slip or lose your balance. MAINTENANCE BLADE • Check the blade and the fasteners for looseness, cracking, or bending. • Check the cutting edges and reform with a flat file. Point: WARNING CONTROLLING BLADE BOUNCE Blade thrust can cause serious personal injury. Carefully study this section.
EXZ2610DL 8. Operation (LRT-EX only) WARNING This product is equipped with extremely sharp blades, and when used improperly these blades can be extremely dangerous and improper handling can cause accidents, which may in turn lead to serious injury or death. For this reason, you should always be careful to follow the following instructions when using your trimmer. • Never hold the trimmer in a way in which the blades are pointed towards someone else.
EXZ2610DL 8. Operation (PS-EX only) Adjust the pump as follows: 1. Stop the engine and make sure the stop switch is in the OFF position. 2. Place the unit on its side with the oil reservoir up. (1) Oil tank (2) Chain cover IMPORTANT The oil flow adjusting screw must be pressed in slightly in order to turn. Failure to do so could damage the pump and screw. 8. Operation (HE-EX only) WARNING • Always wear eye protection such as safety goggles. Never lean over the rotating cutting head.
EXZ2610DL CUTTING UNIT SHAFT ENGINE 9. Maintenance Every Every Every 50 100 Before 25 System/components Procedure Note use hours hours hours after after after fuel leaks, fuel spillage wipe out ✔ fuel tank, air filter, fuel filter inspect/clean ✔ ✔ replace, if necessary see adjusting replace carburetor idle adjusting screw ✔ idling speed (p. 22) if necessary clean and readjust GAP: .025 in (0.6 ~ 0.
EXZ2610DL 9. Maintenance SPARK PLUG • Starting failure and misfiring are often caused by a fouled spark plug. Clean the spark plug and check that the plug gap is in the correct range. For a replacement plug, use the correct type specified by ZENOAH. SPARK ARRESTER • The muffler is equipped with a spark arrester to prevent red hot carbon from flying out of the exhaust outlet. Periodically inspect and clean as necessary with a wire brush.
EXZ2610DL 9. Maintenance 9. Maintenance (BC-EX only) IMPORTANT • If waste gets stuck and causes blockage around the intake air cooling vent or between the cylinder fins, it may cause the engine to overheat, and that in turn may cause mechanical failure on the part of the brushcutter. (1) (2) (1) Cylinder (2) Intake air cooling vent (back) PROCEDURES TO BE PERFORMED AFTER EVERY 100 HOURS OF USE REFILLING TRIMMING LINE 1. For replacement line, use a diameter of 2.4mm(.095in).
EXZ2610DL 9. Maintenance (BC-EX only) 9. Maintenance (LRT-EX only) ANGLE TRANSMISSION BLADES • When refilling the tank or resting, it is often a good idea to use the time to oil the cutting blades. • If a gap exists between the upper and lower blades, follow the procedure below to adjust them so that they fit more closely together. • The reduction gears are lubricated by multipurpose, lithium-based grease in the angle transmission.
EXZ2610DL 9. Maintenance (PS-EX only) OILING PORT Dismount the guide bar and check the oiling port for clogging. SPROCKET Check for extensive wear, and replace it when the teeth are worn over 0.3 mm. G B 0.3 mm (1) (1) Oiling port (1) Sprocket GUIDE BAR Remove sawdust in the bar groove and the oiling port. SAW CHAIN WARNING It is very important for smooth and safe operation to keep the cutters always sharp.
EXZ2610DL 9. Maintenance (PS-EX only) Place your file on the cutter and push straightforward. Keep the file position as illustrated. Make sure every cutter has the same length and edge angles as illustrated. (4) Cutter length (6) Side plate angle After every cutter has been set, check the depth gauge and file it to the proper level as illustrated. TRANSMISSION The reduction gears are lubricated by multipurpose, lithium-based grease in the transmission.
EXZ2610DL 9. Maintenance (HE-EX only) 10. Storage Aged fuel is one of major causes of engine starting failure. Before storing the unit, empty the fuel tank and run the engine until it uses all the fuel left in the fuel line and the carburetor. Store the unit indoor taking necessary measures for rust prevention. TRANSMISSION • The reduction gears are lubricated by multipurpose, lithium-based grease in the transmission. At every 20 hours of use, supply the transmission with new grease.
EXZ2610DL Limited warranty Should any failure occur on the product under normal operating conditions within the applicable warranty period, the failed part will be replaced or repaired free of charge by a ZENOAH authorized dealer. WARRANTY PERIOD: 1 year (6 months if used professionally, and 30 days if used for rental purpose) from the date of initial purchase. THE PURCHASER SHALL BEAR COSTS OF TRANSPORTING THE UNIT TO AND FROM THE ZENOAH DEALER.
