EXZ2600DL 115 39 30-26 (007) G B OWNER’S MANUAL CONVERTIBLE BRUSHCUTTER EXZ2600DL GB-1
EXZ2600DL EXPLANATION OF SYMBOLS AND SAFETY WARNINGS WARNING!!! RISK OF DAMAGING HEARING Wear head, eye and ear protection. MODEL SOUND LEVEL VIBRATION LEVEL ISO 7916 ISO 10884 LwA LpA idling racing measured guaranteed 113 dB(A) 114 dB(A) 4.3 m/s2 8.1 m/s2 93 dB(A) EN 27917 25.
EXZ2600DL G B SAFETY FIRST Instructions contained in warnings within this manual marked symbol concern critical points which must be taken with a into consideration to prevent possible serious bodily injury, and for this reason you are requested to read all such instructions carefully and follow them without fail. WARNINGS IN THE MANUAL WARNING This mark indicates instructions, which must be followed in order to prevent accidents, which could lead to serious bodily injury or death.
EXZ2600DL 1. Parts location EXZ2600DL-PUO 14 1 2 3 6 13 4 7 5 8 11 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26.
EXZ2600DL 2. Specification Engine Type ............................................................................ Air-cooled 2-stroke gasoline Model ............................................................................................ Zenoah GZ25N Displacement ........................................................................................... 25.4 cm3 Max. output .................................................. 1.2 Hp (0.9 kW) at 7500/min-1 (rpm) Idle speed ..............................
EXZ2600DL 3. Warning labels on the machine 15m (50ft) (1) (1) (2) (3) (4) (5) (6) (7) (2) (3) (4) (5) (6) (7) Read owner’s manual before operating this machine. Wear head, eye and ear protection. Wear foot protection. Wear gloves. Beware of thrown objects. Warning / Attention Keep all children, bystanders and helpers 15 meters away from the machine.
EXZ2600DL 5. For safe operation 1. Read this manual carefully until you completely understand and follow all safety and operating instructions. 2. Keep this manual handy so that you may refer to it later whenever any questions arise. Also note, if you have any questions which cannot be answered herein, contact the dealer from whom you purchased the product. 3. Always be sure to include this manual when selling, lending, or otherwise transferring the ownership of this product. 4.
EXZ2600DL 5. For safe operation BEFORE STARTING THE ENGINE 1. The area within a perimeter of 15 m of the person using the product should be considered a hazardous area into which no one should enter. If necessary, yellow warning rope, warning signs should be placed around the perimeter of the area.
EXZ2600DL 5. For safe operation • IF SOMEONE COMES 1. Guard against hazardous situations at all times. Warn adults to keep pets and children away from the area. Be careful if you are approached. Injury may result from flying debris. 2. If someone calls out or otherwise interrupts you while working, always be sure to turn off the engine before turning around. MAINTENANCE 1.
EXZ2600DL 6. Set up MOUNTING ENGINE (PS-EX only) 1. Push the drive shaft housing toward the clutch housing and rotate it by hand to check that the drive shaft is engaged with the gears. 2. Insert the drive shaft housing into the clutch housing until it bottoms, and align the positioning holes on the clutch housing and the shaft tube and install the screw. When difficult to engage, twist the engine slightly. 3. Fasten the clamp securely with two screws. • Insert the grip to the shaft tube.
EXZ2600DL 6. Set up (BC-EX only) 6. Set up (LRT-EX only) INSTALLING DEBRIS GUARD • Put the debris guard on the gearbox, attach it with the 4 screws and hardware provided. ATTACHING THE TRIMMING MECHANISM G B (1) (2) (3) (1) Debris guard (2) Plate (3) Screw (1) Main pipe (2) Trimming mechanism (3) Screw hole (4) Screw (5) Fastening bolt INSTALLING CUTTING HEAD 1.
EXZ2600DL 6. Set up (PS-EX only) ATTACHING THE PRUNING MECHANISM WARNING The saw chain has very sharp edges. Use protective gloves for safety. (1) (2) 1. Loosen a nut and remove the chain cover. 2. Mount the guide bar then fit the saw chain around the bar and sprocket. (3) (4) WARNING Pay attention to the correct direction of the saw chain. (5) (1) Main pipe (3) Screw hole (5) Bolt (2) Gear case (4) Fastening bolt 3.
EXZ2600DL 6. Set up (PS-EX only) 6. Set up (HE-EX only) 4. Adjust the chain tension by turning the tensioner screw until the tie straps just touch the bottom side of the bar rail. 1. Insert the drive shaft into the clutch drum, then attach the gearbox to the shaft tube as aligning the positioning holes. Wipe out grease on the tube and the inside of the gearbox. Screw in the lock screw and fasten the clamp bolt firmly.
EXZ2600DL 6. Set up (HE-EX only) 7. Fuel and chain oil 4. Split the bracket and install the wheel assembly to the shaft tube and clamp at a position best for your job. ■ FUEL Bracket WARNING • Gasoline is very flammable. Avoid smoking or bringing any flame or sparks near fuel. Make sure to stop the engine and allow it cool before refueling the unit. Select outdoor bare ground for fueling and move at least 3 m (10 ft) away from the fueling point before starting the engine.
EXZ2600DL 7. Fuel and chain oil 8. Operation 4. Pour in the rest of gasoline and agitate again for at least one minute. As some oils may be difficult to agitate depending on oil ingredients, sufficient agitation is necessary for the engine to last long. Be careful that, if the agitation is insufficient, there is an increased danger of early piston seizing due to abnormally lean mixture. 5. Put a clear indication on the outside of the container to avoid mixing up with gasoline or other containers. 6.
EXZ2600DL 8. Operation WARNING The cutting head will start rotating upon the engine starts. 5. Set the ignition switch (a) to the “I” position. Set the throttle lever to the start position (1 → 2 → 3). Place the unit on a flat, firm place. Keep the cutting head clear of everything around it. 1. Feed fuel into the fuel tank and tighten the cap securely. (PS-EX only) Feed the chain oil into the oil tank and tighten the cap securely, too. (1) Fuel 6.
EXZ2600DL 8. Operation 7. Move the choke lever downward to open the choke. And restart engine. (1) ADJUSTING THROTTLE CABLE • The normal play is 1 or 2 mm when measured at the carburetor side end. Readjust with the cable adjuster as required. G B (2) (3) .04 in (1 ~ 2 mm) (1) Choke lever (2) Close (3) Open 8. Allow the engine to warm up for a several minutes before starting operation. (1) (1) Cable adjuster ADJUSTING IDLING SPEED NOTE 1.
EXZ2600DL 8. Operation (BC-EX only) CUTTING WORK (LINE HEAD USAGE) WARNING 1. Always wear eye protection such as safety goggles. Never lean over the rotating cutting head. Rocks or other debris could be thrown into eyes and face and cause serious personal injury. 2. Keep the debris guard in place at all times when the unit is operated. TRIMMING GRASS AND WEEDS • Always remember that the TIP of the line does cutting. You will achieve better results by not crowding the line into the cutting area.
EXZ2600DL 8. Operation CUTTER CUTTER APPLIAPPLICATION CATION CHART CHART (Optional blade usage BC-EX only) 9” 30-tooth: 9" 6298-16212 9” 9" 8-tooth: 6298-15343 9” 9" 4-tooth: 6298-14243 Nylon Nylon line line head G B Under Under growth growth Heavy Heavy weeds weeds Light Light weeds weeds Grass Grass CHOOSE THE BLADE Choose a suitable recommended cutting attachment according to the object to be cut. IMPORTANT Change the debris guard, which is suitable for the metal blade.
EXZ2600DL 8. Operation (Optional blade usage BC-EX only) STARTING THE ENGINE Please refer to 5. For safe operation (P. 7 ~ 9), 8. Operation (P. 15 ~ 17). WARNING The product is equipped with a centrifugal clutch mechanism, so the cutting attachment begins to rotate as soon as the engine is started by putting the throttle into the start position.
EXZ2600DL 8. Operation (Optional blade usage BC-EX only) WARNING Make sure to use shoulder strap and debris guard. If not, it is very dangerous when you slip or lose your balance. MAINTENANCE BLADE • Check the blade and the fasteners for looseness, cracking, or bending. • Check the cutting edges and reform with a flat file. Point: WARNING CONTROLLING BLADE BOUNCE Blade thrust can cause serious personal injury. Carefully study this section.
EXZ2600DL 8. Operation (LRT-EX only) WARNING This product is equipped with extremely sharp blades, and when used improperly these blades can be extremely dangerous and improper handling can cause accidents, which may in turn lead to serious injury or death. For this reason, you should always be careful to follow the following instructions when using your trimmer. • Never hold the trimmer in a way in which the blades are pointed towards someone else.
EXZ2600DL 8. Operation (PS-EX only) Checking oil supply After starting the engine, run the chain at medium speed and see if chain oil has scattered off, as shown in the figure. Adjust the pump as follows: 1. Stop the engine and make sure the stop switch is in the OFF position. 2. Place the unit on its side with the oil reservoir up.
EXZ2600DL 8. Operation (HE-EX only) WARNING • Always wear eye protection such as safety goggles. Never lean over the rotating cutting head. Rocks or other debris could be thrown into eyes and face and cause serious personal injury. • Keep the blade guard and the mad guard attached in place at all times when the unit is operated. • Before starting a job, check the area and remove all obstacles and objects that could be thrown by the blade.
EXZ2600DL 9.
EXZ2600DL 9. Maintenance SPARK PLUG • Starting failure and misfiring are often caused by a fouled spark plug. Clean the spark plug and check that the plug gap is in the correct range. For a replacement plug, use the correct type specified by ZENOAH. SPARK ARRESTER • The muffler is equipped with a spark arrester to prevent red hot carbon from flying out of the exhaust outlet. Periodically inspect and clean as necessary with a wire brush.
EXZ2600DL 9. Maintenance 9. Maintenance (BC-EX only) IMPORTANT • If waste gets stuck and causes blockage around the intake air cooling vent or between the cylinder fins, it may cause the engine to overheat, and that in turn may cause mechanical failure on the part of the brushcutter. REFILLING TRIMMING LINE 1. For replacement line, use a diameter of .095 in (2.4 mm). The spool is capable for a line upto 27 ft (8 m) on the 4" head, and 46 ft (14 m) on the 6" head.
EXZ2600DL 9. Maintenance (BC-EX only) 9. Maintenance (LRT-EX only) 5. Hook each end of the line, in the slot, on the edge of the spool, and then put the ends through the eyelets on the housing. Make sure that the spring and the washers are in place. BLADES • When refilling the tank or resting, it is often a good idea to use the time to oil the cutting blades. • If a gap exists between the upper and lower blades, follow the procedure below to adjust them so that they fit more closely together.
EXZ2600DL 9. Maintenance (PS-EX only) OILING PORT Dismount the guide bar and check the oiling port for clogging. SPROCKET Check for extensive wear, and replace it when the teeth are worn over 0.3 mm. G B 0.3 mm (1) (1) Oiling port (1) Sprocket GUIDE BAR Remove sawdust in the bar groove and the oiling port. SAW CHAIN WARNING It is very important for smooth and safe operation to keep the cutters always sharp.
EXZ2600DL 9. Maintenance (PS-EX only) Place your file on the cutter and push straightforward. Keep the file position as illustrated. After every cutter has been set, check the depth gauge and file it to the proper level as illustrated. Make sure every cutter has the same length and edge angles as illustrated. (4) Cutter length (6) Side plate angle (5) Filing angle (7) Top plate cutting angle GEAR CASE The reduction gears are lubricated by multipurpose, lithium-based grease in the gearcase.
EXZ2600DL 9. Maintenance (HE-EX only) 10. Storage GEAR CASE Aged fuel is one of major causes of engine starting failure. Before storing the unit, empty the fuel tank and run the engine until it uses all the fuel left in the fuel line and the carburetor. Store the unit indoor taking necessary measures for rust prevention. • The reduction gears are lubricated by multipurpose, lithium-based grease in the gear case. At every 20 hours of use, supply the gear case with new grease.
EXZ2600DL Limited warranty Should any failure occur on the product under normal operating conditions within the applicable warranty period, the failed part will be replaced or repaired free of charge by a ZENOAH authorized dealer. WARRANTY PERIOD: Six (6) months after purchased by end-user subject to 12 months from produced month. (30 days if used for rental purpose) THE PURCHASER SHALL BEAR COSTS OF TRANSPORTING THE UNIT TO AND FROM THE ZENOAH DEALER.
