BarcoReality 909 Split Pack Installation Manual R9040040 R5976397/01 27/02/2003
Barco nv Simulation Products 600 Bellbrook Ave, Xenia OH 45385 Phone: +1 (937) 372 7579 Fax: +1 (937) 372 8645 E-mail: eis@barco.com Visit us at the web: www.eis.barco.com Barco nv Simulation Products Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.82.11 Fax: +32 56.36.84.86 E-mail: info@barco.com Visit us at the web: www.barco.
Copyright © All rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or stored in a retrieval system without the prior written consent of Barco. Changes Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied warranties or merchantability and fitness for a particular purpose.
Table of contents TABLE OF CONTENTS 1. Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.1 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of contents 2 R5976397 BARCOREALITY 909 SPLIT PACK 27/02/2003
1. Safety Instructions 1. SAFETY INSTRUCTIONS Overview • Safety Instructions 1.1 Safety Instructions Notice on Safety This equipment is built in accordance with the requirements of the international safety standards EN60950, UL 1950 and CSA C22.2 No.950, which are the safety standards of information technology equipment including electrical business equipment.
1. Safety Instructions in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. The use of shielded cables is required to comply within the limits of Part 15 of FCC rules and EN55022. • All the safety and operating instructions should be read before using this unit.
1. Safety Instructions On Installation • Do not place this equipment on an unstable cart, stand, or table. The product may fall, causing serious damage to it. • Do not use this equipment near water. • Slots and openings in the cabinet and the back or bottom are provided for ventilation; to ensure reliable operation of the product and to protect it from overheating, these openings must not be blocked or covered.
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2. Packaging and Dimensions 2. PACKAGING AND DIMENSIONS Overview • Projector Packaging • Box Content • Dimensions 2.1 Projector Packaging Way of Packaging The projector is packed in a carton box. To provide protection during transportation, the projector is surrounded with foam. The package is secured with banding and fastening clips. To unpack 1. Release the fastening clips. 2. Remove the banding. Handle as shown in the drawing. PULL TO OPE Image 2-1 3.
2. Packaging and Dimensions Electronic Block dimensions in mm (inch) 533,5 mm (21.0 inch) Image 2-2 Electronic Block rear View Dimensions 440 mm (17.3 inch) 447,5 mm (17 6 inch) 520 mm (20.5 inch) Ø8 mm (x6) (0.3 inch) 8 mm (0 3 inch) Image 2-3 Electronic Block bottom view dimensions 577,58 mm (22.7 inch) 561,5 mm (22.
2. Packaging and Dimensions 305 mm (12 0 inch) 17,5 mm (0.7 inch) 80° +100° -80° 75,5 mm (3.0 inch) Gravity Point (Aproximative) 111,1 mm (4.4 inch) 235 mm (9.3 inch) 549,5 mm (21.6 inch) 5 mm (0.2 inch) 529,5 mm (20.8 inch) 92,5 mm (3.6 inch) 106,5 mm (4.
2. Packaging and Dimensions Optical Block dimensions in mm (inch) 68 mm (2.7 inch) 190 mm (7.5 inch) 178 mm (7.0 inch) 105 mm (4.1 inch) 98,5 mm (3 9 inch) 42,5 mm (1.7 inch) 445 mm (17.5 inch) 15 mm (0.6 inch) Ø 7 mm 20x (0.3 inch) 244,13 mm (9.6 inch) 234,37 mm (9.2 inch) Iris build in position IR Reciever 258,5 mm (10.2 inch) 26,49 mm (1.0 inch) Image 2-8 Optical Block bottom view dimensions Image 2-9 Optical Block front view dimensions 650 mm (25 6 inch) Fixation plate 68,65 mm (2.
101,25 mm (4.0 inch) 2. Packaging and Dimensions 98,59 mm (3.9 inch) 447,5 mm (17.6 inch) 7° 90° Angled connection Straight connection in option Connection can be placed on this side or on other side 215,55 mm (8.5 inch) 532 mm (20.9 inch) 234,03 mm (9.2 inch) 93,5 mm (3.
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3. Installation Guidelines 3. INSTALLATION GUIDELINES Overview • General Installation Guidelines • Configuration • Lens Formulas • Batteries 3.1 General Installation Guidelines Ambient temperature check Careful consideration of things such as image size, ambient light level, projector placement and type of screen to use are critical to the optimum use of the projection system. Max. ambient temperature : 40 °C or 104 °F Min.
3. Installation Guidelines Screens are rated by how much light they reflect (or transmit in the case of rear projection systems) given a determined amount of light projected toward them. The ‘GAIN’ of a screen is the term used. Front and rear screens are both rated in terms of gain. The gain of screens range from a white matte screen with a gain of 1 (x1) to a brushed aluminized screen with a gain of 10 (x10) or more.
3. Installation Guidelines 3.2 Configuration Which configuration can be used? The projector can be installed to project images in four different configurations: • Front/table • Rear/table • Front/ceiling • Rear/ceiling Rear / Ceiling Rear / Table Front / Ceiling Front / Table Image 3-3 Possible Configurations Positioning the projector The projector should be installed perpendicular with the screen on a distance PD and water leveled in both directions.
3. Installation Guidelines Table/Top side facing ceiling PD Projector Side view Optical axis projection lens SH A Screen CD=SH/2+B-A B Floor Top view SW Screen SW Back view SH Floor Definitions on the abbreviation on the drawings: A = Correction value. B = Distance between ceiling and bottom of the screen. CD = Total distance between projector and ceiling. SW = Screen Width. SH = Screen Height (Image height). PD = Projector Distance, distance between screen and projector.
3. Installation Guidelines Ceiling/Top side facing floor Ceiling B CD=SH/2+B-A Screen Side view A SH Optical axis projection lens Projector PD Top view SW Screen Ceiling Back view SH SW Definitions on the abbreviation on the drawings: A = Correction value. B = Distance between ceiling and bottom of the screen. CD = Total distance between projector and ceiling. SW = Screen Width. SH = Screen Height (Image height). PD = Projector Distance, distance between screen and projector.
3. Installation Guidelines 3.3 Lens Formulas Lens Formulas The lens formulas should be used to calculate the ideal projector distance: Lens type HFQ900 PD[meter] = 1.269 x SW[meter] + 0.3345 PD[inch] = 1.269 x SW[inch] + 13.17 3.4 Batteries Overview • 3.4.1 Battery installation Battery installation How to install the battery Two batteries are packed together with the RCU. Before using your RCU, install first these batteries. 1.
4. Installation Setup 4. INSTALLATION SETUP Overview • Connecting the Optical and Electronic Block together • Scan Adaptation WARNING: RISK OF ELECTRIC SHOCK! TURN OFF THE PROJECTOR AND UNPLUG THE POWER CORD! This installation should only be done by BARCO authorized service personnel. 4.1 Connecting the Optical and Electronic Block together Preparation to connect the cable tube 1. Loosen both indicated screws on the back of the electronic block.
4. Installation Setup Optical block Image 4-5 Loosen the 4 indicated screws on each side of the optical block 6. Loosen the 4 indicated screws on the back of the optical block. Optical block Image 4-6 Loosen the 4 indicated screws on the back of the optical block 7. Remove the protection plate on the top. Optical block Image 4-7 Remove the protection plate on the top Connecting the cable tube to the optical block The cable tube contains 6 cables, each with his own connector.
4. Installation Setup Image 4-9 Put the cable tube connector through the opening 3. Tighten the fastener ring so that the cable tube is secured to the block. Image 4-10 Tighten the fastener ring so that the cable tube is secured to the block 4. Put the EHT cable through the opening at the back of the optical block, inside the projector make sure to guide the cable UNDER the picture tube unit and connect this cable to the EHT connection on the EHT block. Image 4-11 Connecting the EHT cable 5.
4. Installation Setup Image 4-12 Connecting the RGB cables 6. Connect the Signal and Data cables to the corresponding connectors on the back of the optical block. Interchanging of the two 36 pin connectors is prevented by a build_in key in the female connectors.
4. Installation Setup Image 4-15 Put the cable tube connector through the opening 3. Tighten the fastener ring so that the cable tube is secured to the block. Image 4-16 Tighten the fastener ring so that the cable tube is secured to the block 4. Connect the EHT cable to the EHT connection on the back of the electric block. Image 4-17 Connecting the EHT cable 5.
4. Installation Setup Image 4-18 Connecting the RGB cables 6. Connect the Signal and Data cables to the corresponding connectors on the back of the electric block. Image 4-19 Connecting the Data and Signal cables J1 36 pin connector with white wires J2 36 pin connector with green wires J3 24 pin connector with grey wires 7. Put the protection plate back in place. 4.
4. Installation Setup 3 blots on the right 2 blots on top 3 blots on the left Image 4-20 Loosen the indicated bolts 2. Lift up the protection plate. Image 4-21 Lift up the protection plate 3. The connectors are located at the top/back of the electronic block. Scan Connector Settings When changing the horizontal and/or vertical scan, insure that all three connectors are set in the same position. The configuration of each connector is depending on its orientation i.e.
4. Installation Setup Image 4-22 Scan Connectors Settings J15 1 J25 1 J35 1 J15 2 J25 2 J35 2 Red Horizontal Scan connector Green Horizontal Scan connector Blue Horizontal Scan connector Red Vertical Scan connector Green Vertical Scan connector Blue Vertical Scan connector Putting back the protection plate 1. After setting the scan connectors, put the protection plate back in place and secure it with the bolts. The following procedure can only be done after power (mains) connection.
4. Installation Setup 3. Push the ↑ or ↓ keys to highlight Service. ADJUSTMENT MODE Select a path from below : RANDOM ACCESS INSTALLATION SERVICE Select with ↑ or ↓ then to return Menu 4-1 4. Press ENTER to select. The Service Mode menu will be displayed. 5. Push the ↑ or ↓ keys to highlight Projector Set-Up and press ENTER.
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5. AC Power 5. AC POWER Overview • AC Power Cord Connection • AC Power Voltage • Switching on the projector 5.1 AC Power Cord Connection How to connect the AC Power Cord? Use the supplied power cord to connect your projector to the wall outlet. Plug the female power connector into the male connector at the front side of the electronic block.
5. AC Power For continued protection against fire hazard: replace with the same type of fuse and refer replacement to qualified service personnel. 5.3 Switching on the projector How to switch on the projector? 1. Press the mains ON/OFF switch to switch on the projector. Pressed ON Not Pressed OFF Table 5-1 Mains Power Switch This device complies with part 15 of the FCC rules. Operation is subject to following two conditions (1).
5. AC Power This warm up period is built in so that the projector can reach its maximum specifications and minimize all distortions. When starting this warm up period, a full white image is shifted on the CRT faceplate to avoid a burn in. Every 30 seconds a text box will be displayed on another place on the screen with the remaining time to go. The image dimensions can be adjusted with the cursor keys to avoid scanning on the edges of the CRT’s. How to interrupt the warm up period? 1.
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6. Source Connections 6. SOURCE CONNECTIONS Overview • Input Locations • RGB Analog Source to Port 3 • RGB Analog Source with Composite Sync to Port 4/5 • Component Video Source to Port 4/5 • RGB Analog Source with Tri Level Sync to Port 4/5 (Optional) • Component Video Source with Tri Level Sync to Port 4/5 (Optional) • RS232 Connection • Communication Port for Communication With Peripherals 6.
6. Source Connections 6.2 RGB Analog Source to Port 3 Which signal to Port 3? Connect your RGB source with sync on green, composite or separate sync via an interface to Port 3. Always use an interface (e.g. Barco Magik Interface R9828120) when a computer and local monitor have to be connected to the projector as the signal cable coming from the computer is limited to 60 cm due to interferences. The RGB analog input accepts only sources with a horizontal frequency of 32 kHz and higher.
6. Source Connections Image 6-3 Second RGB Module S1 Force Negative Sync (ON = Yes) S2 Blue in Green (ON = Yes) R1 Red R21Green R41Blue R81Horizontal Sync. R101 Vertical Sync. WARNING: When removing the second RGB module, turn off the projector and unplug the power cord from the wall outlet. How to remove the second RGB module? 1. Loosen the two bolts on each side of the projector. Image 6-4 Loosen the two bolts on each side of the projector 2. Lift up the protection plate.
6. Source Connections Image 6-5 Lift up the protection plate 3. The second RGB module is located in the slot 4 of the main frame. Image 6-6 Location of the second RGB module 4. Press the module locks A and lift up the module handles B on both sides of the module. Image 6-7 Press the module locks A and lift up the module handles B on both sides of the module 5.
6. Source Connections Image 6-8 Disconnect the mini-connector J3 Note: When an optional Limo Plus is installed, the mini-connector is connected to the Limo Plus Print in slot 3. 6. Extract the second RGB module out of the main frame. Image 6-9 Extract the module out of the main frame 7. When finished, reconnect mini-connector J3, secure the printed circuit boards and put back the protection plate.
6. Source Connections Blue in Green Switch in the ON position Blue in Green Active Blue in Green Switch in the OFF position Blue in Green Disabled Table 6-4 Blue in Green Switch Leaving the switch in the ON position will result in abnormal color balance of the projected image. Force Negative Sync Switch Force Negative Sync Switch in the ON position The Sync Pulses must be Negative Force Negative Sync Switch in the OFF position The Sync Polarity will be Automatically Detected 6.
6. Source Connections Always use an interface (e.g. Barco Magik Interface R9828120) when a computer and local monitor have to be connected to the projector as the signal cable coming from the computer is limited to 60 cm due to interferences. RGB Component Video Port 4/5 Selection 1. Press digit button 6 on the RCU. 6.
6. Source Connections 6.8 Communication Port for Communication With Peripherals Connecting a RCVDS 05 switcher to the projector • Up to 10 inputs (20 inputs when video and S-video) with the RCVDS 05 switcher (R9827880) and up to 90 inputs when 10 RCVDS switchers are linked via the 5-cable output modules. • Serial communication with the projector. • Remote control buttons on the RCVDS to control the projector (source selection and analog settings).
7. Installation Adjustment Mode 7. INSTALLATION ADJUSTMENT MODE Overview • Starting up the Installation Adjustment Mode • Password Protection • Overview flowchart of the Installation Adjustment Mode • Projector Position • Optical Lens Focusing • Raster Centering • CRT Projection Angle Adjustment • Scheimpflug Adjustment (Diagonal Image Focusing) 7.1 Starting up the Installation Adjustment Mode How to Start Up the Installation Adjustment Mode? 1.
7. Installation Adjustment Mode Password Protection is only available when the password strap on the controller module is on. Contact a Barco authorized technician when no password is requested during the adjustment procedure and Password Protection is desired. Entering the Password The Password contains 4 digits, when the projector asks to enter your password: 1. Enter the digits with the numeric keys on the RCU (e.g.: 2319).
7. Installation Adjustment Mode 7.4 Projector Position How to change the Projector Position? When entering the Installation Adjustment mode a drawing will be displayed (the Projector Position 1 menu) together with 3 position parameters (Projector Distance: PD, Screen Width: SW and a Correction Value: A) indicating a correct position. 1. Push the ← or → keys to highlight an item e.g. SW in the Projector Position 1 menu and then press the TEXT key on the RCU.
7. Installation Adjustment Mode PROJECTOR POSITION PROJECTOR POSITION 1 A ? PD SW PD / SW / A EXIT ? ENTER TEXT PROJECTOR POSITION 2 EXIT ? ENTER OPTICAL LENS FOCUSING Image 7-4 Projector Position Flowchart 5. When the desired settings are reached press ENTER to continue with the Optical Lens Focusing. 7.
7. Installation Adjustment Mode Image 7-5 Loosen the wing nut at the rear end of the lens 2. Rotate the lens barrel until the center of the image is clearly focused. Image 7-6 Rotate the lens barrel until the center of the image is clearly focused 3. Loosen the wing nut at the front end of the lens. Image 7-7 Loosen the wing nut at the front end of the lens 4. Rotate the lens barrel until the corners of the image are clearly focused.
7. Installation Adjustment Mode Image 7-8 Rotate the lens barrel until the corners of the image are clearly focused 5. Repetition of step 1 to step 4 may be necessary to optimize optical focusing. 6. When finished tighten the wing nuts and press ENTER to continue with the next lens. 7. After finishing focusing of the 3 lenses, press ENTER to continue with the Raster Centering. 7.
7. Installation Adjustment Mode CRT phosphor width for the green color 11,5 cm (4.5 inch) CRT Faceplate holder Forbidden area Phosphor area Projected raster Image 7-9 CRT Phosphor Width How to center the raster? 1. Press the ENTER key to activate the raster on the Green CRT faceplate. 2. Look into the Green lens and shift the raster with the cursor keys until it is centered in the middle of the CRT faceplate. WRONG RASTER POSITIONS PERFECT RASTER POSITION Image 7-10 Raster Positions 3.
7. Installation Adjustment Mode CRT PROJECTION ANGLE ADJUSTMENT CRT PROJECTION ANGLE IS THE FIRST STEP OF STATIC CONVERGENCE ADJUSTMENT IT IS CRITICAL THAT THE RASTERS ARE CENTERED ON THE CRT FACE PLATES PRIOR TO PERFORMING THIS STEP to continue to return Menu 7-6 Never try to correct this misalignment with the shift correction or the static convergence controls.
7. Installation Adjustment Mode Image 7-13 Loosen bolts E + F Action on CRT: Move the blue CRT away (to the ouside) from the green CRT Image 7-14 Red CRT Projection Angle Adjustment Blue crosshair Case 1: Blue crosshair on the right of the green crosshair Green crosshair Green crosshair Blue crosshair Case 1: Blue crosshair on the left of the green crosshair Action on CRT: Move the blue CRT towards the green CRT 7. When the angle of the blue CRT is corrected, tighten the four bolts. 8.
7. Installation Adjustment Mode Image 7-16 Scheimpflug Adjustment 2. Equalize diagonally the focus from left (top) to right (bottom) by turning bolt 00 of the projected color. 3. Repeat step 1 to 2 for each color. 4. After finishing the Installation Adjustment Procedure, the main menu returns on the screen. 5. Tighten the 6 bolts on the front of the optical block. To optimize the image focusing, repeat the Optical Lens Focusing.
8. Messages, Warnings and Failures 8. MESSAGES, WARNINGS AND FAILURES Overview • Messages • Warnings • Failures 8.1 Messages Messages INPUT 01 RGB2 Fh=064kHz Fv=060Hz When selecting a new source, following information about this source will be displayed on the screen: Source number, horizontal and vertical frequencies of the displayed source. SOURCE 01 RGB2 Announcement of the selected source. enter password XXXX Message to enter your password, password contains 4 digits.
8. Messages, Warnings and Failures 8.3 Failures Failures 52 FAILURE I2C error addr.: 7FH3 Hardware failure. Call a qualified service technician for repair. FAILURE short circuit on I2C bus Hardware failure. Call a qualified service technician for repair. FAILURE RCVDS communication error Serial communication error between the RCVDS and the projector. FAILURE invalid input Input not valid FAILURE PC communication error Error in the communication between the projector and the PC.
A. Gamma Corrections A. GAMMA CORRECTIONS Overview • Gamma Corrections A.1 Gamma Corrections WARNING: The Gamma Corrections are factory adjusted using an ACTAS color analyser. Therefore, only qualified installation or service personnel should perform these adjustments, as there is a risk of incorrect adjustment of the projector. How to Start Up Gamma Correction? 1. Press the ADJUST key to start up the Adjustment Mode. The main Adjustment Mode menu will be displayed. 2.
A. Gamma Corrections The following warning will be displayed: WARNING RISK OF INCORRECT ADJUSTMENT OF THE PROJECTOR THE GAMMA CORRECTIONS ARE FACTORY ADJUSTED USING AN ACTAS COLOR ANALYSER! THEREFORE? ONLY QUALIFIED INSTALLATION OR SERVICE PERSONNEL SHOULD PERFORM THESE ADJUSTMENTS! to continue to return Menu A-4 Gamma Warning 1. In case you are a qualified and authorized service person. If yes, Press ENTER to continue.
A. Gamma Corrections 3. Push the ↑ or ↓ keys to adjust the Blue Midlights. A text box Blue Midlights with a bar scale will be displayed to visualize the magnitude of the correction. 4. Press ENTER to return to the Gamma Corrections menu. How to perform a Factory Preset? 1. Push the ↑ or ↓ keys to select Factory Preset and press ENTER.
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B. Material Safety Data Sheet B.
B. Material Safety Data Sheet B.1 Material Safety Data Sheet Material Safety Data Sheet The following data sheet shows all specifications of the liquid that is used in the liquid lens coupling. Form Approved Bureau Budget No. 45-R0338 MATERIAL SAFETY DATA SHEET (Federal Supply Code for Manufacturer's) MANUFACTURER'S NAME AND FSCM : BARCO N.V. EMERGENCY PHONE NO.
SECTION V HEALTH HAZARD DATA B.
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Index INDEX A AC Power 29 Fuses 29 Power Cord 29 Connection 29 Power Voltage 29 Ambient Light 13 Ambient temperature check 13 B Battery 18 Installation 18 Box Content 7 C Cleaning 5 Communication Port 40 Peripherals 40 Component Video 38–39 Port 4/5 38 Tri Level Sync (Optional) 39 Port 4/5 39 Condition check 13 Configuration 15 Positioning the projector 15 Which Configurations 15 Connecting 19 Electronic Block 19 Optical Block 19 Connection 39 RS232 39 CRT 47 Projection Angle 47 Adjustment 47 Image Siz
Index Position 43 Switch off 31 Switch on 30 Raster 46 Centering 46 RCU 18 Battery 18 Remove 35 Second RGB module 35 Repacking 5 RGB Analog 34, 38 Composite Sync 38 Port 4/5 38 Port 3 34 RGB Analog Source 39 Tri Level Sync (Optional) 39 Port 4/5 39 RS232 Connection 39 Scan 24 Adaptation 24 Scheimpflug 49 Adjustment 49 Screen Type 13 Second RGB module 35 Remove 35 Servicing 5 Source 33–34, 38–39 Component Video 38–39 Tri Level Sync (Optional) 39 Connections 33 RGB Analog 34, 38 Composite Sync 38 RGB Analog
Revision Sheet To: Barco nv Simulation Products Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.82.11, Fax: +32 56.36.84.86 E-mail: info@barco.com, Web: www.barco.
