Export Owners Manual (Controller CS6230-EX and CS6200-EX) CE
Table Of Contents Page 1 Introduction Important Safety Instructions 2/3 Choosing A Location 3 Power Requirements 4 Control System Diagram 5/6 Electrical Wiring Instructions 7 Start-Up Instructions (CS6230) 8/9 Programming Filtration (CS6230) 10 Error Identification (CS6230) 10/11 Start-Up Instructions (CS6200) 12 Programming Filtration (CS6200) 13 Error Identification (CS6200) 14 Troubleshooting 15 Spa Care and Maintenance 16/17 Water Quality and Maintenance 18/21 Spa Care and M
Introduction Your choice of a spa indicates that you are devoted to excellence. The manufacturer appreciates your patronage and take pride in the tradition of quality spas that our company represents. In order to get the most out of your spa, we strongly suggest that you take time to read through this manual before you hook up and operate your spa. This will acquaint you with the operating features, hook up procedures, maintenance, safety procedures, ensuring an enjoyable experience right from the start.
IMPORTANT SAFETY INSTRUCTIONS When installing your spa and using this equipment, basic safety precautions should always be followed, to include the following: ! ! READ AND FOLLOW ALL INSTRUCTIONS! The following instructions are required by UL 1583 standard to be printed as a condition of their listing this product. They contain important safety information we strongly urge you to read and apply.
IMPORTANT SAFETY INSTRUCTIONS ! Since excessive water temperatures have a high potential for causing fetal damage during early pregnancy, pregnant or possible pregnant women should limit water temperatures to 380). Before entering a spa, the user should test the water temperature with an accurate thermometer. The tolerances of water temperature-regulating devices vary. The use of alcohol, drugs, or medication before or during spa use may lead to unconsciousness with the possibility of drowning.
POWER REQUIREMENTS MODEL 610 710 810 910 1010 ER11 OV10 Sq09 VOLTS 220 - 240 220 - 240 220 - 240 220 - 240 220 - 240 220 - 240 220 - 240 220 - 240 AMP 1x32 1x32 1x32 1x32 1x32 1x32 1x32 1x32 ON ON FREQUENCY 50 50 50 50 50 50 50 50 ON ON CONNECTION 3 wire 4 Sq Mm 3 wire 4 Sq Mm 3 wire 4 Sq Mm 3 wire 4 Sq Mm 3 wire 4 Sq Mm 3 wire 4 Sq Mm 3 wire 4 Sq Mm 3 wire 4 Sq Mm APPLICATION CS6230-EX CS6230-EX CS6230-EX CS6230-EX CS6230-EX CS6230-EX CS6230-EX CS6230-EX ON Wiring Schematic 1 x 32 AMP House Brea
CONTROL SYSTEM DIAGRAM CS6230-EX Control Equipment Pack System Wiring Directions Remove 2 screws from cover panel figure 1 and open carefully and put Panel Screws aside. Figure 1 Heater Tube and Element Connector Heater Indicator Light Blue Route the electrical wires through conduit of the equipment pack and attach wires as shown in figure 2 to proper connectors.
WIRING DIAGRAM 6
ELECTRICAL WIRING INSTRUCTIONS IMPORTANT NOTICE: 1. This spa must be permanently connected (hard-wired) to the power supply. No plug-in connections or extension cords are to be used in conjunction with the operation of this spa. Supplying power to the spa which is not in accordance with these instructions will void both the independent testing agency listing and the manufacturer’s warranty. 2.
START-UP INSTRUCTIONS FILLING THE SPA Clear all debris from inside the spa. At the factory your spa shell was cleaned and polished, but you may want to treat it with a specially formulated spa cleaner available from your dealer prior to filling it for the first time. Make sure the spa has been installed correctly, including electrical wiring connections as specified in the wiring diagram, and the spa is level. Do Not Over Fill.
START-UP INSTRUCTIONS Safety Check Open the cabinet access door panel and check all pump unions to make sure they are hand tight. Loosening can occur during shipping and handling. Check Shut-Off Valves and insure both are open fully, otherwise your pumps will not function (Page 6 Fig 3). Turn on Power Turn on power to spa at the circuit breaker box. The heater and pump 1 (low speed) will automatically activate.
START-UP INSTRUCTIONS Blower Key. (If equipped) Press this key to turn blower on. A Second press will turn blower off. Blower will run for 20 minutes once you press the blower key unless you turn it off by pressing the blower key a second time. Blower can be used to cool Light Key: Press this key to turn the light on. A Second press will turn the Light off. The light will automatically shut off after 2 hours. The Light Icon will appear while the light is on.
ERROR IDENTIFICATION 32 Visual Diagnostic System Jets 1 Aux Up Down Jets 1 Aux Up Down Blower Light Blower Light If the display shows a constant 32 degree F or 125 degree F (0 degree C or 52 degree C) and this is not the actual temperature or the displayed temperature greatly differs from the actual spa water temperature, a problem with the water temperature sensor has occurred. (Contact manufacturer).
START-UP INSTRUCTIONS (CS6200-EX) Pump 1 Light Temp Set Key Adjust Up & Down Jets 1 Aux Light Up Down Visual Diagnostic System Engineered With Visual IlluminationTM Aux Default System Operation: When power is applied, or there is a temporary loss of power, the system will initiate its default programming. The filter cycle will begin24-hours after the system has been powered up. The filtration cycle will be active for 1-hour and will repeat every 12-hours. The temperature will be maintained at 95o F.
FILTRATION PROGRAMMING FILTRATION Programming Filter Cycles: You may choose to filter the spa 1, 2 or 3 times per day as required to keep the water clean and sanitary. Press and hold the pump key. The current setting will be displayed. Press and hold the Temperature Set Key to increase or decrease the frequency of the filtration cycles per day. The filter cycle is now set. The cycles will repeat every 8, 12 or 24 hours within a 24-hour period starting from the time programmed.
TOP IDENTIFICATION TOPSIDE SIDEERROR ERROR IDENTIFICATION 104 104 Jets 1 Aux Light Up Down Visual Diagnostic System Engineered With Visual IlluminationTM Three Flashing Dots with Pump Off Pressure or Flow Switch Activated: If 3 flashing dots appear below the temperature display while there is no pump operating, turn the pump on. If the 3 flashing dots went away this indicates that the pressure or flow switch was activated although there was no water flow.
TROUBLESHOOTING Nothing Operates Main Breaker is Off - Set to On. Sub-Panel Breaker Off - Set to On. Equipment RCD Off - Set to On. Power switch in Off position - Set to On Power cord not plugged in - Plug in power cord. Over or High Temperature Protection On - Refer to Error Identification (High Temperature) No, Low Or Surging Water Flow Air Lock in Plumbing System - “Bleed” the system. Restricted Flow - Insure that the water shut-off valves are open and that suction fittings are not blocked by debris.
SPA CARE AND MAINTENANCE Draining Your Spa Remove screws from cabinet panel door and set aside as shown below. ! ! ! ! ! ! Turn power off Select a safe suitable drainage capable of safely assimilating 300 plus gallons of water, which may contain both unsanitary contaminants and chemical residue that could cause harm to plants or grass. Twist the drain fitting counter clockwise to open valve. The spa will drain by gravity flow. Close the disconnect drain fitting clockwise to close valve.
SPA CARE AND MAINTENANCE Vacation Care Of Spa Following these instructions to ensure that the water quality of your spa is maintained: For Short Periods (3 to 5 days) Adjust the pH Sanitize the water Lock cover for safety For Long Periods (5 to 14 days) Set temperature to its lowest level approximate water temperature of 800F.
WATER QUALITY AND MAINTENANCE Your Water In Your Spa The quality of your water in your spa is important to keeping it clean. Your dealer can guide you through the process of achieving and maintaining perfect water in your spa in your given local conditions. Your program will vary depending on your water’s mineral content, and how often you use your spa, and the amount of people using it. Here are our suggested step-by-step procedures: General Information - The three fundamental areas of water maintenance.
WATER QUALITY AND MAINTENANCE Balancing Total Alkalinity (TA) ! ! ! ! ! ! The recommended Total Alkalinity (TA) for your spa water is 125-150 ppm. Total Alkalinity is measure of the total levels of carbonates, bicarbonates, hydroxides, and other alkaline substances in the water. TA is referred to as the water’s “pH buffer”. It’s a measure of the ability of the water to resist changes in pH level. If the TA is too low, the pH level will fluctuate widely from high to low.
WATER QUALITY AND MAINTENANCE Maintaining Sanitizer Level ! ! Sanitizer is extremely important for killing algae, bacteria and viruses, and preventing unwanted organisms from growing in the spa. At the same time, you don’t want too high a sanitizer level, or it can irritate your skin, lungs, and eyes. Always maintain the sanitizer level in your spa at the recommended level for each type of sanitizer. Ozone Hydro Spa’s Ozonation System drastically reduces the use of chemicals in the water.
WATER QUALITY AND MAINTENANCE Reagent: A chemical material in liquid, power, or tablet form for use in chemical testing. Sanitizer: Sanitizers are added and maintained at recommended residuals to protect bathers against pathogenic organisms which can cause disease and infection in spa water. Scale: Rough calcium-bearing deposits that can coat spa surfaces, heaters, plumbing lines, and clog filters. Generally, scalling is caused by mineral content combined with high pH.
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MANUFACTURE RESERVES THE RIGHT TO CHANGE SPECIFICATIONS WITHOUT NOTICE.
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