Installation Sheet

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AquaSense

ZTR Series

Automatic Sensor-Operated Piston Type

Flushometer for Water Closets and Urinals

Installation, Operation, Maintenance,

and

Parts Manual

Water Closet Models:

ZTR6200-ONE 1.1 gpf

ZTR6200EV 1.28 gpf

ZTR6200-WS1 1.6 gpf

Urinal Models:

ZTR6203-ULF 0.125 gpf

ZTR6203-QRT 0.25 gpf

ZTR6203-EWS 0.5 gpf

ZTR6203-WS1 1.0 gpf

Power Options:

Battery (Standard)

-LL (Long Life Battery)

-HW (Hardwired using 7.6 VDC Power Supply Input)

LIMITED WARRANTY

All goods sold hereunder are warranted to be free from defects in material and factory workmanship for a period of three years from the date of purchase. Decorative

finishes warranted for one year. We will replace at no costs goods that prove defective provided we are notified in writing of such defect and the goods are returned to

us prepaid at Sanford, NC, with evidence that they have been properly maintained and used in accordance with instructions. We shall not be responsible for any labor

charges or any loss, injury or damages whatsoever, including incidental or consequential damages. The sole and exclusive remedy shall be limited to the replacement

of the defective goods. Before installation and use, the purchaser shall determine the suitability of the product for his intended use and the purchaser assumes all risk and

liability whatever in connection therewith. Where permitted by law, the implied warranty of merchantability is expressly excluded. If the products sold hereunder are

“consumer products,” the implied warranty of merchantability is limited to a period of three years and shall be limited solely to the replacement of the defective goods.

All weights stated in our catalogs and lists are approximate and are not guaranteed.

NOTICE: READ ENTIRE MANUAL PRIOR TO INSTALLING PRODUCT

Zurn Industries, LLC | Commercial Brass Operation

5900 Elwin Buchanan Drive, Sanford, NC U.S.A 27330 · Ph. 1-800-997-3876, Fax 919-775-3541

In Canada

| Zurn Industries Limited

3544 Nashua Drive, Mississauga, Ontario L4V 1L2 · Ph. 905-405-8272, Fax 905-405-1292

www.zurn.com

Rev. J

Date: 1/28/2016

C.N. No. SAN007244

Dwg. No. FV541

Summary of content (10 pages)

PAGE 1
AquaSense® ZTR Series Automatic Sensor-Operated Piston Type Flushometer for Water Closets and Urinals Installation, Operation, Maintenance, and Parts Manual Water Closet Models: Urinal Models: ZTR6200-ONE 1.1 gpf ZTR6200EV 1.28 gpf ZTR6200-WS1 1.6 gpf ZTR6203-ULF ZTR6203-QRT ZTR6203-EWS ZTR6203-WS1 0.125 gpf 0.25 gpf 0.5 gpf 1.0 gpf Power Options: Battery (Standard) -LL (Long Life Battery) -HW (Hardwired using 7.
PAGE 2
ZTR Series Flush Valve Package Contents ZTR6200 ZTR6203 Cast Wall Escutcheon Cast Wall Escutcheon Sweat Kit Sweat Kit Stop Valve Stop Valve Valve Assembly Valve Assembly Vandal Cover Vandal Cover Magic Magnet Vacuum Breaker Magic Magnet Vacuum Breaker Batteries Vacuum Breaker Tube Vacuum Breaker Tube Spud/Flush Connection Spud/Flush Connection Required Tools Allen Wrench (Supplied) FV541 Rev.
PAGE 3
Overview: Zurn Aqua-Sense® ZTR Series Flushometer offers two models (closet/urinal) in a variety of flow rates. The ZTR design is a chrome plated brass body with an automatic sensor-operated piston-type valve. The flushometer incorporates a filtered bypass, high back pressure vacuum breaker, adjustable tailpiece, spud coupling, flange for top spud connection and a mechanical override pushbutton (MOB) for alternative flushing methods.
PAGE 4
Sweat Solder Adapter Installation Instructions - STEP 1 NOTE: Before installation, turn off water supplies to existing fixture and remove flushometer if replacing an existing device. STEP 1.1 Measure distance from finished wall to the center line of the fixture spud. If necessary, cut water supply pipe 1-1/4" shorter than this measurement. Deburr by chamfering O.D. and I.D of end of water supply pipe. STEP 1.2 Slide threaded sweat solder adapter onto water supply pipe until shoulder stops on end of pipe.
PAGE 5
Flush Valve Installation - STEP 3 STEP 3.1 Prior to attaching flush valve to control stop(A) inspect and verify that the O-ring (C) is located within the O-ring groove at the tailpiece. Ensure the locking nut (D) and locking snap ring (E) are also present on the tailpiece. See Figure 3. B STEP 3.2 Lubricate O-ring with water if necessary and carefully insert flush valve tailpiece into the control stop valve to ensure O-ring remains seated. Tighten locking nut using a smooth jawed wrench. See Figure 4.
PAGE 6
Battery Installation (Applies to battery and -LL versions only) - STEP 5A STEP 5A.1 Remove sealed battery housing from sensor cap and remove top of sealed battery housing using Philips head screwdriver. Insert four batteries (supplied) into sealed battery housing and ensure the batteries are inserted in the correct orientation. Reattach top to the sealed battery housing. STEP 5A.2 Connect sealed battery housing to sensor lens via RED connectors by aligning arrows and pressing together.
PAGE 7
Connect ZTR-HW directly to HW6 Power Converter. (Recommended if one to two ZTR flush valves are powered by one HW6.) STEP 5B.2 Cut RED power connector from end of power supply cable not connected to the Sensor Cap and strip back the wire insulation by minimum of 1/4”. STEP 5B.3 Secure RED wire to Positive (+) and BLACK wire to Negative (-) screw terminals on HW6.
PAGE 8
Courtesy Flush Settings (when necessary) STEP 1 A courtesy flush can be enabled for the ZTR flushometer where the valve will automatically flush at a specified interval based on customer preference. Simply manipulate Dipswitches #2 and #3 located on the Sensor Lens found on the inside of the Sensor Cap to change the courtesy flush interval.
PAGE 9
TROUBLE SHOOTING GUIDE PROBLEM Red sensor flashes every 10 seconds Valve does not flush INDICATOR SOLUTION Sensor flashes (red) every Low battery voltage indication 10 seconds Replace batteries – see Step 5 for reference Sensor flashes (red) every Continuous target detection of object within sensor range 30 seconds #1 Inspect and clean lens #2 Identify and remove any target from sensor field #3 Reduce sensor range distance (see page 8 for Sensor Range Adjustment instruction) Sensor detects user but
PAGE 10
ZTR6200EV Series Parts Breakdown Parts Identification 1. Cover screw 2. Valve Cap/Sensor Assembly 3. Solenoid 4. Piston Cover Screws 5. Solenoid Kit 6. Flange O-rings 7. Piston Kit 8. Valve Housing 9. Manual Override Button 10. Filter 11. Valve Assembly 12. Vacuum Breaker 13. Vacuum Breaker Tube 14. Vacuum Breaker Tube Nut 15. Spud Nut 16. Spud Friction Washer 17. Spud Sleeve 18. Spud Escutcheon 19. Setscrew for Control Stop Cover 20. Vandal-Resistant Control Stop Cover 21. Stop Cap Bonnet 22.