E7x-01 elliptical Trainer S E R V IC E M AN U A l
table of contents CHAPTER 1: Serial number location . .......................................................... 1 CHAPTER 2: Important Safety instructions 2.1 2.2 Moving the Unit............................................................................................................ 3 Electrical Requirements .............................................................................................. 4 CHAPTER 3: Preventative Maintenance 3.1 3.2 3.3 Recommended Cleaning Tips . ......................
table of contents CHAPTER 8: TROUBLESHOOTING 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.7 8.8 8.9 8.10 8.11 Electrical Diagram . ..................................................................................................... 28 Error Codes on the Console ....................................................................................... 29 LCB LED Indicators..................................................................................................... 30 Troubleshooting - Display Issues...............
chapter 1: serial number location 1.
chapter 1: serial number location 1.
chapter 2: important safety instructions 2.1 READ AND SAVE THESE INSTRUCTIONS This Elliptical Trainer is intended for commercial use. To ensure your safety and protect the equipment, read all instructions before operating the MATRIX Elliptical Trainer. CAUTION! If you experience chest pains, nausea, dizziness, or shortness of breath, stop exercising immediately and consult your physician before continuing.
chapter 2: important safety instructions 2.2 ELECTRICAL REQUIREMENTS The Matrix E7x-01 Elliptical Trainer can operate without power; however, the machine must boot the software with each new user. This can mean a delay of up to 35 seconds while the machine's operating system prepares for a workout. It's similar to turning your cell phone on for the first time of the day. These units can also be AC powered. This will power the console at all times and requires no minimum RPM for operation.
chapter 3: preventative maintenance 3.1 RECOMMENDED CLEANING TIPS Preventative maintenance and daily cleaning will prolong the life and look of your MATRIX Elliptical Trainer. Please read and follow these tips. • P osition the equipment away from direct sunlight. The intense UV light can cause discoloration on plastics. • L ocate your equipment in an area with cool temperatures and low humidity. • Clean with a soft 100% cotton cloth.
chapter 3: preventative maintenance 3.3 CARE AND MAINTENANCE INSTRUCTION In order to maximize life span, and minimize down time, all MATRIX equipment requires regular cleaning, and maintenance items performed on a scheduled basis. This section contains detailed instructions on how to perform these items, the frequency of which they should be done, and a check list to sign off each time service is completed for a specific machine.
chapter 4: console overlay and workout description 4.1 CONSOLE DESCRIPTION MULTI-PURPOSE KEYS: Keys have different functions depending on each screen. E7x-01 entertainment zone GO: One touch Start. IPOD®: Will take the user directly to the iPod screen to allow for iPod control and play list selection. ENTER: To confirm each program setting. UP / DOWN LEVEL: Easy information and level selection. UP / DOWN TIME: Easy information and time adjustment. STOP: Ends workout and shows workout summary data.
chapter 4: console overlay and workout description 4.2 workout setup steps - MANUAL GO - Press to immediately begin a workout. Workout, resistance level, and time will automatically go to default settings. Pressing GO will not prompt user for age, weight, or level settings. 1) Start pedaling and press the GO key to begin your workout. 2) The display will read 3, 2, 1, Begin and then the program will start. MANUAL - Manual allows the user to input more information while defining their own workout.
chapter 4: console overlay and workout description 4.5 workout setup steps - cooper fitness test FITNESS TEST -The Cooper Fitness Test measures cardiovascular fitness and proves an estimated sub-maximal VO2 result. It is based on power output according to ACSM standards and was developed by the Cooper Institute© (www.cooperinstitute.org). User RPMs must remain between 60-80 RPM during the test. The test will end when the user can no longer maintain this speed.
chapter 4: console overlay and workout description 4.6 workout setup steps - target heart rate TARGET HEART RATE - The Matrix Elliptical Trainer comes with standard digital contact heart rate sensors and are POLAR telemetry compatible. The heart rate control workout mode allows the user to program their desired heart rate zone, and the Elliptical Trainer will automatically adjust the level based upon the user's heart rate.
chapter 5: manager mode 5.1 manager mode OVERVIEW The Manager's Custom Mode allows the club owner to customize the Elliptical Trainer for the club. 1) To enter Manager Mode, press ENTER, 1, 0, 0, 1, ENTER on the upper display. Manager Mode will appear on the display (Figure A). 2) Select the key next to the setting that needs to be changed, and follow the prompts to change. 3) Press the ENTER key once the desired setting is correct to save.
chapter 5: manager Mode 5.2 manager mode - about tab manager mode About 12 Function & defaults descriptions modified Versions Software version. Cannot be modified. Key Sound Default: On Controls whether there is a key sound when a key is pressed and whether it is a beep or through the speakers. On / Off Out of Order Default: Off This option allows the club to put the console into an "out of order" status.
chapter 5: manager mode 5.3 manager mode - time tab Manager mode Time function & defaults descriptions modified Maximum Time Default: 60 Minutes This option allows the club to set the maximum workout duration limits during peak and non peak hours. Maximum: 99 Minutes Minimum: 5 Minutes Pause Time Default: 5 Minutes This option controls the default pause time.
chapter 5: manager Mode 5.4 manager mode - defaults tab manager mode Defaults 14 function & defaults description modified Level Default: 1 This option controls the default program level. Maximum: 1 Minimum: 20 Age Default: 30 This option controls the default user's age used in the target HR calculations. Maximum: 100 Minimum: 10 Weight Default: 150 lbs / 68 kg This option controls the default weight used in the calorie calculations. Displayed in pounds or kilograms.
chapter 5: manager mode 5.5 manager mode - language tab manager mode Language language English function & defaults Select default language. flag unit Mile language Spanish modified This option allows the user to select a flag for a specific language.
chapter 5: manager Mode 5.6 manager mode -tv tab manager mode TV 16 function & defaults descriptions modified Channel Default: 1 This option controls the default TV channel on start up. Channels 1-999 Volume Default: 1 This option controls the default TV volume on start up. Maximum: 17 Minimum: 1 Channel Scan This option scans the local TV system for channels. N/A External TV Default: Off This option controls the external TV power.
chapter 6: engineering mode 6.1 engineering mode overview The Engineering Mode allows the club owner to keep track of the technical settings and error history for the Elliptical Trainer. 1) To enter Engineering Mode, press ENTER, 2, 0, 0, 1, ENTER on the upper display. Engineering Mode will appear on the display (Figure A). 2) Select the key next to the setting that needs to be changed, and follow the prompts to change. 3) Press the ENTER key once the desired setting is correct to save.
chapter 6: Engineering Mode 6.2 engineering mode - errors tab engineering mode Errors 18 function & defaults descriptions This option displays the error code history.
chapter 6: engineering mode 6.3 engineering mode - statistics tab engineering mode Statistics function & defaults descriptions This option displays the workout information for the unit.
chapter 6: Engineering Mode 6.4 engineering mode - self power tab engineering mode Self Power 20 function & defaults descriptions modified Threshold Default: 25 RPM This option controls the minimum RPM limits for operation. 25 - 60 RPM Disconnect This option controls the minimum RPM limit to operate other functions when no power is present. 20 - 60 RPM Keep Time This option controls how long the console keeps information after the minimum RPM threshold is not met.
chapter 6: engineering mode 6.5 engineering mode - clubs tab engineering mode function & defaults Clubs Default: MATRIX descriptions This option allows the club to select a screen header from a list.
chapter 6: Engineering Mode 6.6 engineering mode - club id tab engineering mode function & defaults Club ID 22 descriptions This option records the Club ID of the fitness facility.
chapter 7: service mode 7.1 service mode overview The Service Mode allows an authorized service provider to test and store information on the Elliptical Trainer. 1) To enter Service Mode, press ENTER, 3, 0, 0, 1, ENTER on the upper display. Service Mode will appear on the display (Figure A). 2) Select the key next to the setting that needs to be changed, and follow the prompts to change. 3) Press the ENTER key once the desired setting is correct to save.
chapter 7: service mode 7.2 service mode - setup tab service mode Setup 24 function & defaults descriptionS Machine Type Default: Elliptical Trainer This option selects the current model. Serial Number This option displays the serial number of the console and frame. Accumulated Distance This option displays the accumulated workout distance since production. Accumulated Time This option displays the accumulated workout time since production. Show Boot Factory Setting Only.
chapter 7: service mode 7.3 service mode - test tab service mode Test function & defaults Keypad descriptions This option is for a keypad test.
chapter 7: service mode 7.4 service mode - date & time tab service mode Time 26 function & defaults Date & Time descriptions This option sets the current date and time on the machine.
chapter 7: service mode 7.5 service mode - log tab service mode Log function & defaults descriptions Delete This option deletes key components replacement history. Create This option creates key components replacement history.
Chapter 8: TROUBLESHOOTING 8.
chapter 8: troubleshooting 8.2 ERROR CODES ON THE CONSOLE code class description solution 0x02AB c Machine type error. Set the correct machine type in Engineering Mode. 0x02B3 c Resistance type error. Set the correct machine type in Engineering Mode. 0x0201 a Low voltage on the battery (voltage under 11.2V). Charge by running or by plugging in the AC adapter. 0x0247 b LCB failed (memory write error / feedback ADC error). Replace the LCB.
Chapter 8: TROUBLESHOOTING 8.3 LCB LED INSTRUCTIONS led indicator description LED 1 RPM (AC Plug In). LED 2 +5V LED 3 +15V LED 4 Bus Voltage LED 5 RPM (Generator). LED 6 Status 1 (Program operation). LED 7 Status 2 (Resistance value in middle 1/2 VCC). LED 8 Status 3 (Digital Communication). LED 9 +12V (Console Power). WITHOUT AC PLUG - Normal LED 2 - LED 9 - On. LED 1 - Off (No AC plug detected). LED 5 - On (Generator power detected), WITH AC PLUG - NORMAL LED 2 - LED 9 - On.
chapter 8: troubleshooting 8.4 troubleshooting - display issues no display on the console or the display is dim when running led 9 led 1 led 8 led 5 symptom: The console will not power up or the display is dim. check point possible issue solution LEDs 2, 3, 4, 6, and 7 should be ON. If they are OFF, the LCB is damaged. Replace the LCB. If LED 1 is OFF. No AC power cord plugged in. Normal for an unpowered unit. If LED 5 is OFF. Generator has no RPM output. Normal for a powered unit.
Chapter 8: TROUBLESHOOTING 8.5 troubleshooting - error 0x04A0 error 0x04A0 (Digital communication failure) led 1 led 8 symptom: Error code 0x04A0 is displayed on the console. check point possible issue solution LEDs 2, 3, 4, 6, and 7 should be ON. If they are OFF, the LCB is damaged. Replace the LCB. If LED1 is OFF. No AC power cord plugged in. Normal for an unpowered unit. If LED 8 is OFF. Bad communication between UCB and LCB.
chapter 8: troubleshooting 8.6 troubleshooting - keypad issues all or some of the function keys do not respond possible causes: 1) The keypad connection ribbon cable has not been plugged in correctly. 2) The keypad is damaged. 3) The UCB is damaged. SOLUTION: 1) Perform a keypad test in Service Mode: a. Press ENTER, 3, 0, 0, 1, ENTER on the upper display and Service Mode will appear on the display. b. Press the key next to TEST on the display. c. Press the key next to KEYPAD on the display. c.
Chapter 8: TROUBLESHOOTING 8.7 troubleshooting - ENTERTAINMENT keypad issues PROBLEM: The entertainment keypad is not recognizing the correct keys. SOLUTION: 1) Perform a keypad test. To do so: a. Press ENTER, 3, 0, 0, 1, ENTER on the upper keypad to enter Service Mode. b. Press the key next to TEST on the display. c. Press the key next to KEYPAD on the display. d. The entertainment keypad can now be tested. Press various keys to see if the console is recognizing the correct keys (Figure A).
chapter 8: troubleshooting 8.8 troubleshooting - resistance issues High or no resistance possible causes: 1) 2) 3) 4) The The The The console cable is damaged or not properly plugged in. UCB is damaged. Generator is damaged. LCB is damaged. SOLUTION: 1) Check the console cable connections at the UCB and LCB. 2) Check if the generator is outputting variable power: a. Insert the probes from a multi-meter into the black and red wires on the generator wire harness connector (Figure A). b.
Chapter 8: TROUBLESHOOTING 8.9 troubleshooting - pedals slipping pedals slipping Possible causes: 1) The belt tension is not enough. 2) The one way bearing is damaged. SOLUTION: 1) Remove the covers and check the belt tension. a. The drive belt should be tightened to 170 ft / lbs. . b. The ECB belt should be tightened to 85 ft / lbs. 2) If the belts are tensioned correctly, the one way bearing is damaged, replace the drive assembly. 8.
chapter 8: troubleshooting 8.11 troubleshooting heart rate issues heart rate function does not work or is reading incorrectly possible causes: 1) 2) 3) 4) 5) 6) The The The The The The chest strap being used is not making good contact with the user's chest. chest strap is at a low battery status. chest strap is damaged. HR grips are damaged. HR board is damaged. UCB is damaged. SOLUTION: 1) Recenter the chest strap below the user's pectoral muscle (Figure A) and check again.
Chapter 8: TROUBLESHOOTING 8.12 TROUBLESHOOTING - TV ISSUES 1) This section will help with diagnosing problems with the integrated screen TV for the Matrix E7x-01 Elliptical Trainer. 2) The TV should have power whenever the unit is powered up. If the TV will not power up when the power button is pressed: a) Press ENTER, 3, 0, 0, 1, ENTER on the lower number keypad. Press the key next to TEST. Check to make sure that it says INCLUDE POWER next to the TV Keypad option.
Chapter 9: Part replacement guide 9.1 FRONT DISK REPLACEMENT 1) Remove the crank arm plastic cap at the front disk (Figure A). 2) Detach the crank from the crank arm (Figures B & C). 3) Locate the center cap in the center of the front disk (Figure D).
chapter 9: part replacement guide 9.1 FRONT DISK REPLACEMENT – CONTINUED 4) Turn the center cap counter clockwise with the palm of your hand and remove the cap and spring (Figure E). 5) Remove the 24mm locking nut and washer by turning them counter clockwise (Figure F). figure f figure e 7) Thread the Matrix disk removal tool into the center hub (Figure G). 8) Turn the center bolt of the removal tool clockwise until the main disk can be removed (Figures H and I).
Chapter 9: Part replacement guide 9.2 FRONT SHROUD REPLACEMENT 1) Remove the front disks as outlined in Section 8.1. 2) Remove the screws that hold the front shrouds in place and to each other on each side (Figure A). NOTE: You will need to lift the console mast boot to remove some of the screws. figure a 3) Remove the front shrouds for frame access (Figure B). figure b 4) Reverse Steps 1-3 to install a new shroud.
chapter 9: part replacement guide 9.3 lower control board replacement 1) 2) 3) 4) Turn off the power and disconnect the cord from the machine. Remove the right side front disk from the machine as outlined in Section 8.1. Remove the right side front shroud as outlined in Section 8.2. Disconnect all wires from the LCB (Figure A). figure a 5) Remove the 2 screws holding the LCB to the frame and remove the LCB. (Figure B). figure b 6) Reverse Steps 1-5 to install a new LCB.
Chapter 9: Part replacement guide 9.4 ECB (ELECTRONIC BRAKE) REPLACEMENT 1) 2) 3) 4) 5) 6) Turn off power and disconnect the cord from the machine. R emove the front disks as outlined in Section 8.1. Remove the front shrouds as outlined in Section 8.2. Unplug the ECB wire harness from the lower control board (Figure A). Remove the screw holding the ECB axle in place on the right side of the frame (Figure B). Loosen the large nut on the tension eye bolt on both sides of the frame (Figure C).
chapter 9: part replacement guide 9.5 ECB BELT REPLACEMENT 1) 2) 3) 4) 5) 6) Turn off the power and disconnect the cord from the machine. Remove the left side front disk from the machine as outlined in Section 8.1. Remove the left side shroud from the machine as oultined in Section 8.2. Remove the screw holding the ECB axle in place on the right side of the frame (Figure A). Loosen the large nut on the tension eye bolt on both sides of the frame (Figure B).
Chapter 9: Part replacement guide 9.6 drive BELT REplacement 1) Turn off the power and disconnect the cord from the machine. 2) Remove the right side front disk from the machine as outlined in Section 8.1. 3) Loosen the belt tension screw on the left side of the tension pulley and rotate the pulley counter clockwise until there is enough slack in the belt to remove it (Figures A & B). figure a figure b 4) Walk the new drive belt into position on the drive assembly.
chapter 9: part replacement guide 9.7 PULLEY AXLE SET REPLACEMENT 1) Turn off the power and disconnect the cord from the machine. 2) Remove both front disks from the machine as outlined in Section 9.1. 3) Remove both front shrouds from the machine as outlined in Section 9.2. 4) Remove the ECB belt as outlined in Section 9.5. 5) Remove the drive belt as outlined in Section 9.6. 6) Remove the 75 mm nut holding the pulley axle in place using the large socket available from Matrix (Figure A).
Chapter 9: Part replacement guide 9.8 DRIVE AXLE SET REPLACEMENT 1) Turn off the power and disconnect the cord from the machine. 2) Remove both front disks from the machine as outlined in Section 9.1. 3) Remove both front shrouds from the machine as outlined in Section 9.2. 4) Remove the ECB belt as outlined in Section 9.5. 5) Remove the drive belt as outlined in Section 9.6. 6) Release any bent tabs on the lock washer around the 75 mm nut holding the drive axle set to the frame (Figure A).
chapter 9: part replacement guide 9.9 CONSOLE REPLACEMENT 1) Remove the 4 screws that hold the console to the top of the console mast (Figure A). figure a 2) Disconnect the data cable, heart rate, and ground wires and remove the console (Figure B). figure b 3) Reconnect the wire connections to the new console. 4) Carefully push the wires into the console and mast until they are clear of the console / mast connection and attach the console to the mast using the 4 screws removed in Step 2.
Chapter 9: Part replacement guide 9.10 CONSOLE OVERLAYS & KEYPADS REPLACEMENT 1) Remove the console as outlined in Section 8.9. 2) Remove the back cover of the console (Figure A). 3) Unplug and remove the faulty overlay (Figure B). figure a figure b 4) Clean the console area with alcohol to remove any left over adhesive (Figure C). 5) Remove the protective film over the display window of the overlay (Figure D).
chapter 9: part replacement guide 9.10 CONSOLE KEYPAD / OVERLAY replacement - CONTINUED 6) Peel part of the protective film from the back of the overlay (Figure E). 7) Push the overlay ribbon cable through the hole in the console and plug it in (Figure F). figure e figure f 8) Match the overlay to the cutout on the console (Figure G).
Chapter 9: Part replacement guide 9.10 CONSOLE KEYPAD & OVERLAY REPLACEMENT - CONTINUED 9) Press down on the corners of the overlay to keep it in place, then remove the protective film (Figure H & I). figure h figure i 10) Once the overlay is in the correct position, press down on the overlay with a cloth to adhere it to the console plastic (Figure J). figure j 11) Use the same procedure to replace any additional faulty overlays. NOTE: Overlays can not be reused.
chapter 9: part replacement guide 9.11 handlebar assembly replacement 1) Remove the two screws holding the plastic handlebar cover in place and remove the cover (Figures A & B). figure a figure b 2) Remove the 4 bolts that hold the handlebar to the console mast being careful to support the handlebar (Figures C and D). figure c 3) 4) 5) 6) 7) 52 figure d Carefully remove the wires from inside the console mast until the connectors on the ends come free and disconnect.
Chapter 9: Part replacement guide 9.12 HEART RATE GRIPS REPLACEMENT 1) Using a flat screwdriver, pry the silver metal heart rate plate on the back side of the HR grip away from the plastic of the HR grip (Figure A). 2) Disconnect the HR grip wire and remove the metal plate (Figure B). figure a figure b 3) Remove the 3 screws holding the HR grip together (Figure C). NOTE: You may need to remove the console to give access to the HR grip screws.
chapter 9: part replacement guide 9.13 CUP HOLDER REPLACEMENT 1) Remove the 2 screws holding the cup holder onto the console mast (Figure A). figure a 2) Remove the cup holder (Figure B). figure b 3) Reverse Steps 1-2 to install a new cup holder.
Chapter 9: Part replacement guide 9.14 dual action handlebar replacement 1) Remove the plastic cover where the dual action handlebar meets the pedal arm (Figure A). 2) Remove the bolt and bushings where the dual action handlebar and the pedal arm meet (Figure B). figure a figure b 3) Remove the two bolts holding the dual action handlebar to the console mast pivot (Figure C). 4) Remove the pivot cap and handlebar (Figure D).
chapter 9: part replacement guide 9.15 console mast replacement 1) Remove the console as oultined in Section 8.9. 2) Remove the 2 screws on each side holding the dual action handlebars to the console mast pivot (Figures A & B). figure a figure b 3) Lift up the rubber boot at the bottom of the console mast (Figure C). 4) Remove the 4 screws holding the console mast onto the frame (Figure D).
Chapter 9: Part replacement guide 9.16 FOOT PEDALS REPLACEMENT 1) Pull up on the rubber pad on top of the plastic pedal to expose the pedal screws (Figure A). 2) Remove the 4 Phillips screws that hold the plastic foot pedal to the foot plate (Figure B). figure a figure b 3) Remove the plastic foot pedal (Figure C). figure c 4) Reverse Steps 1-3 to install a new foot pedal. 5) Test the Elliptical Trainer as outlined in Section 8.21.
chapter 9: part replacement guide 9.17 PEDAL ARM REPLACEMENT 1) Remove the plastic cover where the dual action handlebar meets the pedal arm (Figure A). 2) Remove the bolt and bushings where the dual action handlebar and the pedal arm meet (Figure B). NOTE: Be sure to move the bushings from the old pedal arm to the new one (Figure C).
Chapter 9: Part replacement guide 9.17 pedal arm replacement - continued 3) Remove the pedal as outlined in Section 8.16. 4) Remove the 3 bolts that hold on the mounting plate at the crank arm / pedal arm joint (Figure D). Note the plastic washer that mounts at the end of the shaft (Figure E). figure d figure E 5) Slide the pedal arm shaft out of the crank arm housing (Figure F) noting the order of the washers on the pedal arm shaft (Figure G).
chapter 9: part replacement guide 9.18 crank arm replacement 1) Remove the crank arm plastic cap at the front disk (Figure A). 2) Disconnect the crank arm from the crank assembly (Figure B). figure a figure b 3) Remove the 3 bolts that hold on the mounting plate at the crank arm / pedal arm joint (Figure C). Note the plastic washer that mounts at the end of the shaft (Figure D).
Chapter 9: Part replacement guide 9.18 CRANK ARM REPLACEMENT - CONTINUED 4) Slide the pedal arm shaft out of the crank arm housing (Figure E) noting the order of the washers on the pedal arm shaft (Figure F). figure e figure f 5) Remove the 2 screws on each side holding on the rear end cap and remove it (Figure G & H).
chapter 9: part replacement guide 9.18 crank arm replacement - continued 6) Remove the middle plastic cover from between the pedals by pulling it towards the rear of the unit (Figure I). figure i 7) Remove the 3 screws holding the top roller track in place (Figure J). figure j 8) Once the top track is removed, the crank arm can be removed from the unit. 9) Reverse Steps 1-8 to install a new crank arm. 10) Test the Elliptical Trainer for function as outlined in Section 8.21.
Chapter 9: Part replacement guide 9.19 ROLLER REPLACEMENT 1) Remove the 3 bolts that hold on the mounting plate at the crank arm / pedal arm joint (Figure A). Note the plastic washer that mounts at the end of the shaft (Figure B). figure a figure b 2) Slide the pedal arm shaft out of the crank arm housing (Figure C) noting the order of the washers on the pedal arm shaft (Figure D).
chapter 9: part replacement guide 9.19 Roller replacement - continued 3) R emove the 2 screws on each side holding on the rear end cap and remove it (Figure E & F). figure e figure f 4) Remove the middle plastic cover from between the pedals by pulling it towards the rear of the unit (Figure G).
Chapter 9: Part replacement guide 9.19 ROLLER REPLACEMENT - CONTINUED 5) Remove the 3 screws holding the top roller track in place (Figure H). 6) Remove the screw holding the roller to the crank arm (Figure I). figure h 7) Remove the roller from the crank arm using the roller puller available from Matrix (Figure J). figure i figure j 8) Reverse Steps 1-7 to install a new roller. 9) Test the Elliptical Trainer for function as outlined in Section 8.21.
chapter 9: part replacement guide 9.20 ROLLER TRACK REPLACEMENT 1) Remove the 3 bolts that hold on the mounting plate at the crank arm / pedal arm joint (Figure A). Note the plastic washer that mounts at the end of the shaft (Figure B). figure a figure b 2) Slide the pedal arm shaft out of the crank arm housing (Figure C) noting the order of the washers on the pedal arm shaft (Figure D).
Chapter 9: Part replacement guide 9.20 ROLLER TRACK REPLACEMENT - CONTINUED 3) Remove the 2 screws on each side holding on the rear end cap and remove it (Figure E & F). figure e figure f 4) Remove the middle plastic cover from between the pedals by pulling it towards the rear of the unit (Figure G).
chapter 9: part replacement guide 9.20 roller track replacement - continued 5) Remove the 3 screws holding the top roller track in place (Figure H). figure h 6) Move the crank arm to the side off of the roller track. 7) Remove the 3 screws holding the bottom roller track to the frame (Figure I) and remove the roller track (Figure J). figure i 8) R everse Steps 1-7 to install a new roller. 9) Test the Elliptical Trainer for function as outlined in Section 8.21.
Chapter 9: Part replacement guide 9.21 TESTING THE ELLIPTICAL TRAINER Once the unit or replacement part is fully installed and assembled and properly placed on the floor, use the following instructions to setup and test the machine: 1) Check that the console is set for elliptical. a. Press ENTER, 3, 0, 0, 1, ENTER on the upper keypad to enter Service Mode. b. Press the key next to SETUP on the display. c. Press the key next to MACHINE TYPE on the display. d. Press the key next to ELLIPTICAL on the display.
Chapter 10: elliptical trainer specifications and assembly guide 10.
Chapter 10: elliptical trainer specifications and assembly guide 10.2 FASTENERS & ASSEMBLY TOOLS quantity part # sketch description 01 Z11 phillips screwdriver 01 Z12 13 mm open wrench 01 Z13 4 mm allen wrench 01 6 mm Allen wrench 01 8 mm allen wrench package color 08 z31 socket head cap screw (M8 x 20L) pink 08 Z32 washer (8.4 x 15.5 x 1.
Chapter 10: elliptical trainer specifications and assembly guide 10.3 ELLIPTICAL TRAINER ASSEMBLY STEPS after these assembly steps are complete, be sure to setup and test the unit as outlined in section 9.21.
Chapter 10: elliptical trainer specifications and assembly guide 10.
Chapter 10: elliptical trainer specifications and assembly guide 10.
Chapter 10: elliptical trainer specifications and assembly guide 10.
Chapter 10: elliptical trainer specifications and assembly guide 10.
Chapter 10: elliptical trainer specifications and assembly guide 10.
Chapter 10: elliptical trainer specifications and assembly guide 10.
Chapter 10: elliptical trainer specifications and assembly guide 10.
Chapter 10: elliptical trainer specifications and assembly guide 10.
Chapter 10: elliptical trainer specifications and assembly guide 10.4 leveling the elliptical trainer STABILIZING the Elliptical Trainer After positioning the elliptical trainer in its intended location, check its stability by attempting to shake it side to side. Shaking or wobbling indicates that your elliptical trainer needs to be leveled. Determine which leveler is not resting completely on the floor. Loosen the nut with one hand to allow the leveler to rotate.
Chapter 10: elliptical trainer specifications and assembly guide 10.5 tv programming instructions 1) Press ENTER, 1, 0, 0, 1, ENTER on the number keypad on the upper display and Manager Mode will appear on the display. 2) Press the key next to TV (Figure A), and then press the key next to CHANNEL SCAN (Figure B). figure a figure b 3) Press the - key on the number keypad and a Menu will appear on the TV (Figure C).
Chapter 10: elliptical trainer specifications and assembly guide 10.5 tv programming instructions - continued 6) Then go down to CHANNEL SCAN, use the volume button to select it (Figure E). 7) Move the cursor down to START TO SCAN and use the volume button to select it (Figure F). figure e figure f 8) If the channels are now coming in clearly, press the BACK key to return to normal operation (Figure G).
Chapter 11: Software upgrade procedure 11.1 software upgrade procedure 1) Copy three software files (7x deploy.cab, io.txt, and update.config) onto a USB drive. 2) Turn on the power to the elliptical trainer, and wait until the standby picture has been cleared (Figure A). 3) Insert the USB drive into the Reprogram Port in the back of the console back cover (Figure B). figure a figure b 4) The upgrade procedure will run automatically (Figure C).
notes 85
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