User's Manual
Table Of Contents
- Home
- Contents
- CSI 2140 Machinery Health Analyzer
- Introduction to the analyzer
- Transfer files with CSI 2140
- AMS Machinery Manager Data Transfer
- AMS Machinery Manager Standalone Data Transfer application
- Communication setup
- Routes and jobs
- Load a route from AMS Machinery Manager into the analyzer
- Load multiple routes from AMS Machinery Manager to the analyzer
- Load a Balance job from AMS Machinery Manager into the analyzer
- Dump a job from the analyzer to AMS Machinery Manager
- Dump a route from the analyzer to AMS Machinery Manager
- Dump a route or job from the analyzer to a folder on a computer
- Analyzer firmware and programs
- Screen captures
- Splash screens
- Printing
- Route
- Route overview
- Manage routes
- Set data collection and display parameters
- Set the plot type for collected data
- Enable or disable Point Advance to automatically move to the next measurement point
- Set High Frequency Detection averages
- Set the route data storage mode
- Set the overlap
- Set the plot type for live data
- Set the overall mode
- Set the integrate mode
- Enable or disable multi-channel group data collection
- Display a summary of data collected for grouped measurement points
- View or hide warning alarms on the Route Data Collection screen
- Restore default values for route data collection and display parameters
- Override the sensor setup for a route
- Enter new speed or load for a measurement point
- Tachometers
- Multiple inputs and measurements
- Collect route data
- Notes
- Plot data
- Run Analyze to collect data for a route measurement point
- View the measurement point setup and history
- Route reports
- Plots
- Analyze and Advanced Analyze
- Analyze overview
- Manage jobs
- Job Setup
- View all saved Analyze jobs
- Create an Analyze job
- Open a saved Analyze job
- Change the job ID
- Edit the equipment ID and description in a job
- Edit the measurement ID and description in a job
- Add a measurement
- Delete a measurement
- Delete data from the current measurement point
- Save a job to equipment in a route
- Set display parameters
- Multi-input measurements
- Sensors and inputs
- Tachometers
- Common data collection parameters
- Collecting data using an Analysis Expert
- Recommended uses of Analysis Experts
- Enable or disable the help text in the Analysis Experts
- High Frequency Analysis
- High Resolution Analysis
- Bearing/Gear Analysis - PeakVue
- Low Frequency Analysis - Slow Speed Technology
- Turning Speed Detection
- Laser Speed Detection
- Bump Tests
- Bump Test Equipment Off
- Bump Test Equipment Running
- Coast Down Peak Hold
- Coast Down Peak and Phase
- Rotor Bar Test Motor Current
- Order Tracking
- Synchronous Analysis
- Synchronous Analysis and Synchronous Averaging
- Orbit Plot
- Cross Channel Amplitude/Phase
- Collect data using Manual Analyze
- Listen to live vibration data in Analyze
- Redo a measurement
- Store data to a route or a job
- Review collected data
- Print an Analyze plot to AMS Machinery Manager
- Print a plot to a memory card
- Reset Analyze defaults
- Advanced Transient
- ODS/Modal
- ODS/Modal overview
- Manage jobs
- Sensors and inputs
- Tachometers
- Set up the plots
- Set up the job
- Collect ODS/Modal data
- Display the data for a measurement point
- Print an ODS/Modal plot to AMS Machinery Manager
- Print an ODS/Modal plot to a memory card
- Balance
- Balance overview
- Manage jobs
- Job Setup
- Sensor Setup
- Measurement Plane Setup
- Weight Plane Setup
- Acquire Data
- Balance correction
- Trim run
- One-run balance job
- Notes
- Balance summary reports
- Review balance data
- Manually enter balance job data
- Calculator Mode
- Determine another location to place weights
- Combine multiple weights on a rotor
- Calculate a new balance solution to use only the available weights
- Calculate weight placement using static and couple components
- Estimate trial weights
- Calculate weight location around the outside rotor circumference
- Calculate new balance solution to use only available locations and weights
- Amplification Factor
- Convert magnitude or frequency values to a different measurement unit
- Tips and additional information
- Balance accessories
- Technical specifications
- Glossary
- Index
Store every balance job for later reference
Use AMS Machinery Manager Data Transfer to transfer the job from the analyzer to the
database. Save jobs to reduce setup time when you need to balance the equipment again.
The necessary setup and dynamic data for one-run balancing are already available, which
reduces the time you spend balancing the equipment.
9.16.3 Measurements that help verify imbalance
Vibration due to imbalance always occurs at the operating frequency, commonly referred
to as 1xRPM. If the vibration occurs at any other frequency or at harmonics of operating
frequency, such as 2xRPM or 3xRPM, imbalance is not the cause. You cannot correct
misalignment, bad bearings, or structural looseness by balancing the equipment.
Spectrum analysis
• A significant vibration magnitude at the 1xRPM peak with very little at harmonics.
• No other unexplained peaks with significant magnitudes appear.
• If available, use zoom or synchronous averaging to verify the exact frequency of the
vibration.
• 1xRPM magnitudes in the horizontal and vertical directions should not be vastly
different (3:1), unless a highly asymmetrical stiffness is in the structure.
• Axial 1xRPM vibration levels should be less than radial levels. This may not be true for
some overhung motors.
Waveform analysis
• The time waveform is very sinusoidal and symmetrical at 1xRPM.
• No truncation or sharp discontinuity appears.
• Beats indicate the presence of closely-spaced frequencies.
Phase data
• Horizontal versus vertical phase readings on the same bearing housing are about 90
degrees apart (±30 degrees).
• The relationship between horizontal readings from end to end is about the same as
the relationship between the vertical probes (±30 degrees).
Additional tests
• Plot coast down data,1xRPM magnitude and phase, as a function of RPM to locate
the magnitude peaks and 180° phase shifts associated with resonances. This data
can help determine where the operating frequency is located relative to any
resonances that may affect the balance procedure.
• Use an impact test to perform a triggered data capture to acquire a spectrum of the
excited structure “ringing down”. This data can identify resonances above or below
running speed.
Balance
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